ILSLib hinzugefügt

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2026-06-29 16:29:41 +02:00
parent 14a1c5172d
commit cd281dc8b2
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LibraryType:
Guid: d73846b1-6cd6-414c-ac23-6600e2c98ae1
Comment:
de-DE: initial
LibraryVersion:
VersionNumber: 2.0.8
Author: e.yueksel
IsDefault: true
Comment:
de-DE: Änderung im unterlagerten Baustein
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DocumentHash:
- FileName: FB_ILS_STRO_Sep.scl
Hash: ClpGJAP0rCePPppOePfUPWKhtBF5jadrRtG4uqH1LqQ=
LibraryMetaFileHash: bMOFh4gjS1nJGgij/mqFtWyO0w1x3qlbe7js1JoclZA=
LibraryVersion:
Guid: 456c4cee-f3c8-4642-aa97-cf33a9152512
DependsOn:
- TypeName: UDT_HMI_Separator
VersionNumber: 2.0.0
- TypeName: FB_Monitoring
VersionNumber: 2.0.5
- TypeName: UDT_MainState
VersionNumber: 2.0.0
- TypeName: FB_StateManager
VersionNumber: 2.0.0
- TypeName: stCarrier
VersionNumber: 2.0.0
- TypeName: IntfSeparator
VersionNumber: 2.0.0
- TypeName: SettingsSeparator
VersionNumber: 2.0.1
- TypeName: UDT_Sensor
VersionNumber: 2.0.0
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FUNCTION_BLOCK "FB_ILS_STRO_Sep"
{ S7_Optimized_Access := 'TRUE' }
VERSION : 0.1
VAR_INPUT
xInConveyorRun : Bool; // Antrieb läuft
stInTrolley : "UDT_Sensor"; // Separator In-Sensor
xInReceiveReady : Bool; // Freigabe
xInErrQuit : Bool; // Fehler quittieren
xInReset : Bool; // Baustein rücksetzen
xInPinSort : Bool := false; // Sep für das Einsortieren am Pinband
stInSettings : "SettingsSeparator";
END_VAR
VAR_OUTPUT
stOutMainTro : "IntfSeparator"; // Interface für MainTro
xOutConveyorRequest : Bool;
xOutTrolleyRequest : Bool;
xOutTrolleyInSep : Bool;
xOutTrolleyReleasedEdge : Bool; // Flanke bei neuen Trolley am Ausgang
xOutStopper : Bool;
wOutErrorWord : Word;
END_VAR
VAR_IN_OUT
stInOutMainState : "UDT_MainState";
stInOutHMI : "UDT_HMI_Separator"; // HMI Schnittstelle
stInOutCarrDataInJam : Array[*] of "stCarrier";
END_VAR
VAR
fbStateManager : "FB_StateManager";
stCarrierDummy { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : "stCarrier";
tOnHandling {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME;
tOnTrailing {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME;
tOnMonitoring {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME;
END_VAR
VAR RETAIN
CountCarr {InstructionName := 'CTU_UDINT'; LibVersion := '1.0'} : CTU_UDINT;
END_VAR
VAR
rTrigCount {InstructionName := 'R_TRIG'; LibVersion := '1.0'} : R_TRIG;
nArrayMax : Int;
END_VAR
VAR RETAIN
nState : Int;
END_VAR
VAR
nLastStep { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Int;
arStepHistory : Array[0..10] of Struct
StepNum : Int;
TimeStamp {InstructionName := 'DTL'; LibVersion := '1.0'} : DTL;
END_STRUCT;
fbMonitoringCarrStuck : "FB_Monitoring"; // Carrier verlässt Separator nicht
fbMonitoringCarrMismatch : "FB_Monitoring"; // Separator Sensorik unplausibel (z.B. Part-Sensor ohne In-Sensor)
wErrorWord : Word;
stSimuSeparator : Struct
nState : Int;
xSensor : Bool;
END_STRUCT;
stSimuSensor : "UDT_Sensor";
xCorrectionDone : Bool; // Einmal probieren
END_VAR
VAR_TEMP
t_Status : Int;
t_Handling : Bool;
t_Trailing : Bool;
t_Monitoring : Bool;
tmpActUnivTon : Bool;
nCount : UDInt;
tmpCarrierEmpty : "stCarrier";
tTrolley : "UDT_Sensor";
END_VAR
VAR CONSTANT
c000_StepInit : Int := 0; // Init
c100_StepWaitForTrolley : Int := 100; // Warte auf Trolley
c110_StepWaitForRelease : Int := 110; // Warte auf Freigabe
c120_StepOpen : Int := 120; // Separator öffnen
c130_StepWaitForLeave : Int := 130; // Warte auf Trolley verlassen
c140_StepClose1 : Int := 140; // Separator schliessen
END_VAR
BEGIN
// Prinzip: Unabhängig von Single Carrier oder Minitrolley -> Einzelachse am Separator takten
// Separator übernimmt nur die simple Funktion eines Separator-Moduls (In-Sensor, Stopper Auf, Stopper Zu)
// Alle anderen Überprüfungen (z.B. Zappler, Scanner) werden vom MainTro übernommen
#nArrayMax := DINT_TO_INT(UPPER_BOUND(ARR := #stInOutCarrDataInJam, DIM := 1));
REGION Info
(*Errors
#wOutErrorWord.%X0 Step failure
#wOutErrorWord.%X1 Carrier stuck
#wOutErrorWord.%X2 Carrier mismatch
#wOutErrorWord.%X3 Carrier not arriving
#wOutErrorWord.%X4 Motor not running
#wOutErrorWord.%X5 res5
#wOutErrorWord.%X6 res6
#wOutErrorWord.%X7 res7
#wOutErrorWord.%X8 res8
#wOutErrorWord.%X9 res9
#wOutErrorWord.%X10 res10
#wOutErrorWord.%X11 res11
#wOutErrorWord.%X12 res12
#wOutErrorWord.%X13 res13
#wOutErrorWord.%X14 res14
#wOutErrorWord.%X15 Modul reset
*)
END_REGION
REGION MT Separator Simu
//Simuliert Ablauf für Minitrolley (Sensorverhalten mit Timern nachgebildet)
IF #stInSettings.stSimu.xActive THEN
IF NOT #stInOutCarrDataInJam[1].bStatus.%X0 THEN
#stSimuSeparator.nState := 100;
END_IF;
CASE #stSimuSeparator.nState OF
100: //INIT / STANDBY
#stSimuSeparator.xSensor := FALSE;
IF #stInOutCarrDataInJam[1].bStatus.%X0
// AND #stInOutCarrDataInJam[1].nSimuPos = #stInSettings.stSimu.stJamConfig.nMaxPos
AND (#stOutMainTro.nStatus = "SepState_WaitForBt" OR #stOutMainTro.nStatus = "SepState_WaitForReq")
THEN
#stSimuSeparator.nState := 200;
END_IF;
200: // First MT
#stSimuSeparator.xSensor := TRUE;
IF #stOutMainTro.nStatus = "SepState_Open" THEN
#tmpActUnivTon := TRUE;
IF #fbStateManager.tOutUnivTonR > #stInSettings.stSimu.tSenTime THEN
#stSimuSeparator.xSensor := FALSE;
#stSimuSeparator.nState := 300;
END_IF;
END_IF;
300:
IF #stOutMainTro.nStatus = "SepState_WaitForSecondLeg" THEN
#stSimuSeparator.nState := 400;
END_IF;
400:
#stSimuSeparator.xSensor := TRUE;
IF #stOutMainTro.nStatus = "SepState_OpenSecond" THEN
#tmpActUnivTon := TRUE;
IF #fbStateManager.tOutUnivTonR > #stInSettings.stSimu.tSenTime THEN
#stSimuSeparator.xSensor := FALSE;
#stSimuSeparator.nState := 100;
END_IF;
END_IF;
END_CASE;
END_IF;
REGION Sensor Simu
// #fbSimuSensorInput(sInName := #stInTrolley.sName,
// xInSensor := #stSimuSeparator.xSensor,
// stInOutSensor := #stSimuSensor,
// stInOutHMI:= #stInOutHMI.
// stInOutControlUnitCabinet:=#stInOutMainState);
END_REGION
REGION State Manager Simu
(* #fbStateManager.stInSettings.nStartState := 0;
#fbStateManager.stInSettings.xActUnivTOn := TRUE;
#fbStateManager.stInSettings.xRestartAtStartState := FALSE;
#fbStateManager(xInFunctionEnabled := TRUE,
xInRunUnivTOn := #tmpActUnivTon,
nInOutState := #stSimuSeparator.#nState); *)
END_REGION
END_REGION
REGION Sensor Simu
IF #stInSettings.stSimu.xActive THEN
#tTrolley := #stSimuSensor;
ELSE
#tTrolley := #stInTrolley;
END_IF;
END_REGION
REGION ErrorQuitt
IF #xInErrQuit THEN
#wErrorWord := 0;
END_IF;
END_REGION
REGION Reset
IF #xInReset THEN
#nState := 000; // Setz alles auf 0
#wErrorWord.%X15 := true; // warning, modul reset
END_IF;
END_REGION
REGION Step sequence
CASE #nState OF
#c000_StepInit:
REGION Step 000 - init
//akt. Zustand
#stOutMainTro.nStatus := "SepState_Init";
//Outputs
#xOutStopper := FALSE; //Separator zu
#xOutTrolleyReleasedEdge := FALSE; //Datenübergabe rücksetzen
#xOutConveyorRequest := FALSE; // Förderer Anforderung rücksetzen
#xOutTrolleyRequest := FALSE; // Trolley Anforderung rücksetzen
#xOutTrolleyInSep := FALSE; // Trolley im Separator rücksetzen
// SCHRITT 0 NICHT ENTFERNEN!
// STATE MANAGER MACHT DEN SCHRITTWECHSEL!
END_REGION
#c100_StepWaitForTrolley:
REGION Step 100 - wait for trolley
//akt. Zustand
#stOutMainTro.nStatus := "SepState_WaitForBt"; // TODO
#xOutStopper := FALSE; // Separator zu
#xOutTrolleyReleasedEdge := FALSE; // Datenübergabe rücksetzen
#xOutConveyorRequest := FALSE; // Förderer Anforderung rücksetzen
#xOutTrolleyRequest := TRUE; // Trolley Anforderung
#xCorrectionDone := FALSE;
IF #tTrolley.xDirectSensor THEN // Trolley im Separator
#nState := #c110_StepWaitForRelease; // Schrittwechsel
END_IF;
END_REGION
#c110_StepWaitForRelease:
REGION Step 110 - wait release request
// akt. Zustand
#stOutMainTro.nStatus := "SepState_WaitForReq";
// Outputs
#xOutStopper := FALSE; // Separator ZU
#xOutTrolleyRequest := FALSE;
#xOutTrolleyInSep := (#xInPinSort AND #tTrolley.xDirectSensor) OR (NOT #xInPinSort AND #tTrolley.xDbncdSensor);
#xOutConveyorRequest := #xInReceiveReady AND NOT #stInOutHMI.stControl.xLockSeparator; //Bedingung von Außen erfüllt -> Conv anfordern
#xCorrectionDone := FALSE;
//Transition
IF #xInConveyorRun AND #xInReceiveReady AND #tTrolley.xDbncdSensor AND NOT #stInOutHMI.stControl.xLockSeparator THEN
#nState := #c120_StepOpen;
ELSIF NOT #tTrolley.xDirectSensor THEN
#nState := #c100_StepWaitForTrolley;
END_IF;
(* //Transition
//Separator Pinband
IF #xInPinSort AND #xInConveyorRun AND NOT #xInScanDone AND #fbStateManager.tOutTimeInStep > T#80ms AND
#tTrolley.xDirectSensor THEN
#nState := #cStepOpen1;
// ELSIF #xInPinSort AND #xInConveyorRun AND #xInScanWrongLeg AND
// #tTrolley.xDirectSensor THEN
// #nState := #cStepOpen2Correction";
//Normal
ELSIF (#xInConveyorRun AND
((#xInPluggedScan AND #xInScanDone) OR NOT #xInPluggedScan) AND
((#xInPluggedZappl AND #xInZappl) OR NOT #xInPluggedZappl) AND
#xInReceiveReady AND
((#tTrolley.xDbncdSensor AND NOT #xInPluggedScan) OR
(#tTrolley.xDirectSensor AND #xInPluggedScan)) AND //Freigabe
NOT #stInOutHMI.stControl.xLockSeparator) // Keine HMI-Sperre
OR (#stInOutHMI.stControl.xReleaseOverride AND #tTrolley.xDbncdSensor) // HMI Override
THEN
#nState := #cStepOpen1;
//Fehlerhafte Lesung erkannt
ELSIF (#xInConveyorRun AND
#xInPluggedScan AND #xInScanWrongLeg AND
#xInReceiveReady AND
#tTrolley.xDirectSensor AND //Freigabe
NOT #stInOutHMI.stControl.xLockSeparator) // Keine HMI-Sperre
OR (#stInOutHMI.stControl.xReleaseOverride AND #tTrolley.xDbncdSensor) // HMI Override
THEN
#nState := #cStepOpen2Correction;
// ??????????????????????????????? Kein Receive?!
(* ELSIF (NOT #xInPluggedScan AND
NOT #xInPluggedZappl AND
#tTrolley.xDbncdSensor AND //Freigabe
NOT #stInOutHMI.stControl.xLockSeparator) // Keine HMI-Sperre
OR (#stInOutHMI.stControl.xReleaseOverride AND #tTrolley.xDbncdSensor) // HMI Override
THEN
#nState := #cStepOpen1; *)
// Trolley nicht mehr da
ELSIF NOT #tTrolley.xDirectSensor THEN
#nState := #cStepWaitForTrolley1;
END_IF; *)
END_REGION
#c120_StepOpen:
REGION Step 120 - separator open
// akt. Zustand
#stOutMainTro.nStatus := "SepState_Open";
//Outputs
#xOutConveyorRequest := TRUE; // motor on
#xOutStopper := TRUE; // stopper open
#xOutTrolleyInSep := FALSE;
//Überwachung
#t_Monitoring := #xInConveyorRun;
IF #tOnMonitoring.Q THEN
#wOutErrorWord.%X1 := TRUE; // err trolley stuck
END_IF;
// Transition
IF NOT #tTrolley.xDbncdSensor THEN
#nState := #c130_StepWaitForLeave;
ELSIF #tOnMonitoring.Q AND #stInSettings.xStuckCorrection AND NOT #xCorrectionDone THEN
#nState := 121;
END_IF;
(* //Transition
//Korrektur
IF #xInPinSort AND #xInScanWrongLeg THEN
#nState := #cStepOpen2Correction;
//Mit Scanner
ELSIF #xInPluggedScan AND NOT #tTrolley.xDirectSensor THEN
(* #xInConveyorRun AND *) // motor on?
#xOutStopper := FALSE;
#nState := #cStepWaitForRelease2;
#xOutFirstLegReleasedEdge := TRUE;
// Ohne Scanner
ELSIF NOT #xInPluggedScan AND
NOT #tTrolley.xDbncdSensor // trolley running out?
THEN
#nState := #cStepWaitForLeave1;
END_IF; *)
END_REGION
121:
// akt. Zustand
#stOutMainTro.nStatus := "SepState_Open";
//Outputs
#xOutConveyorRequest := TRUE; // motor on
#xOutStopper := FALSE; // stopper open
#xOutTrolleyInSep := FALSE;
#xCorrectionDone := TRUE;
IF #fbStateManager.tOutTimeInStep > t#500ms THEN
#nState := #c120_StepOpen;
END_IF;
#c130_StepWaitForLeave:
REGION Step 130 - wait trolley exit
// akt. Zustand
#stOutMainTro.nStatus := "SepState_WaitForLeaveFirst";
//Outputs
#xOutConveyorRequest := TRUE; // motor on
#xOutStopper := TRUE; // stopper open
#t_Trailing := #xInConveyorRun AND NOT #tTrolley.xDirectSensor; // Zeit neu aufziehen wenn Sensor frei wird
#xCorrectionDone := FALSE;
// Transition
IF #tOnTrailing.Q THEN
#nState := #c140_StepClose1;
#xOutTrolleyReleasedEdge := TRUE;
END_IF;
END_REGION
#c140_StepClose1:
REGION Step 140 - separator close
// akt. Zustand
#stOutMainTro.nStatus := "SepState_Finish";
#xCorrectionDone := FALSE;
//Outputs
#xOutTrolleyReleasedEdge := FALSE; // Datenübergabe
#xOutStopper := FALSE; // Separator ZU
#t_Handling := #xInConveyorRun;
//Transition
#nState := #c100_StepWaitForTrolley;
END_REGION
(* #cStepWaitForTrolley2:
REGION Step 200 - wait for trolley second
// akt. Zustand
#stOutMainTro.nStatus := "SepState_WaitForSecondLeg";
//Outputs
#xOutStopper := FALSE; // Separator ZU
#xOutTrolleyReleasedEdge := FALSE; // Datenübergabe
#xOutFirstLegReleasedEdge := FALSE;
#xOutConveyorRequest := FALSE; //
#xOutTrolleyRequest := TRUE;
#xOutTrolleyScanRdy := FALSE;
// Transition
// MT 2.Bein kommt nicht..
IF #fbStateManager.tOutTimeInStep > T#3s AND #xInConveyorRun AND
NOT #xInPluggedScan THEN
#nState := #cStepWaitForTrolley1;
END_IF;
//Normal
IF
#tTrolley.xDirectSensor // Trolley im Separator
THEN
#nState := #cStepWaitForRelease2;
END_IF;
END_REGION
#cStepWaitForRelease2:
REGION Step 210 - wait release request second
// akt. Zustand
#stOutMainTro.nStatus := "SepState_WaitForReqSecond";
//Outputs
#xOutStopper := FALSE; // Separator ZU
#xOutTrolleyRequest := FALSE;
#xOutTrolleyInSep := (#xInPinSort AND #tTrolley.xDirectSensor) OR (NOT #xInPinSort AND #tTrolley.xDbncdSensor);
#xOutConveyorRequest := #xInReceiveReady AND NOT #stInOutHMI.stControl.xLockSeparator; //Bedingung von Außen erfüllt -> Conv anfordern
#xOutTrolleyScanRdy := #xInPluggedScan (* AND #xInScanDone *);
//Transition
// IF (#xInConveyorRun AND
// ((#xInPinSort AND #xInScanWrongLeg) OR (#xInPinSort AND #xInScanDone)) AND
// ((#xInPluggedZappl AND #xInZappl) OR NOT #xInPluggedZappl) AND
// #xInReceiveReady AND
// ((#tTrolley.xDbncdSensor AND NOT #xInPluggedScan) OR
// (#tTrolley.xDirectSensor AND #xInPluggedScan)) AND //Freigabe
// NOT #stInOutHMI.stControl.xLockSeparator) // Keine HMI-Sperre
// OR (#stInOutHMI.stControl.xReleaseOverride AND #tTrolley.xDbncdSensor) // HMI Override
// THEN
// #nState := #cStepOpen2Correction;
IF (#xInConveyorRun AND
((#xInPluggedScan (* AND #xInScanDone *)) OR NOT #xInPluggedScan) AND
((#xInPluggedZappl AND #xInZappl) OR NOT #xInPluggedZappl) AND
#xInReceiveReady AND
((#tTrolley.xDbncdSensor AND NOT #xInPluggedScan) OR
(#tTrolley.xDirectSensor AND #xInPluggedScan)) AND //Freigabe
NOT #stInOutHMI.stControl.xLockSeparator) // Keine HMI-Sperre
OR (#stInOutHMI.stControl.xReleaseOverride AND #tTrolley.xDbncdSensor) // HMI Override
THEN
#nState := #cStepOpen2;
ELSIF NOT #tTrolley.xDirectSensor THEN
#nState := #cStepWaitForTrolley2;
END_IF;
END_REGION
#cStepOpen2:
REGION Step 220 - separator open second
// akt. Zustand
#stOutMainTro.nStatus := "SepState_OpenSecond";
// Outputs
#xOutConveyorRequest := TRUE; // motor on
#xOutStopper := TRUE; // stopper open
#xOutTrolleyInSep := FALSE;
#xOutTrolleyScanRdy := FALSE;
#t_Monitoring := #xInConveyorRun;
IF #tOnMonitoring.Q THEN
#wErrorWord.%X1 := TRUE; // err trolley stuck
END_IF;
// Transition
// Mit Scanner
IF #xInPluggedScan AND NOT #tTrolley.xDirectSensor THEN
#xOutStopper := FALSE;
#nState := #cStepWaitForTrolley1;
#xOutTrolleyReleasedEdge := TRUE; // Datenübergabe
// Ohne Scanner
ELSIF NOT #xInPluggedScan AND
(* #xInConveyorRun AND *) // monor on?
NOT #tTrolley.xDbncdSensor // trolley running out?
THEN
#nState := #cStepWaitForLeave2;
END_IF;
END_REGION
#cStepOpen2Correction:
REGION Step 225 - separator open second without Data
// akt. Zustand
#stOutMainTro.nStatus := "SepState_OpenSecondCorrection";
// Outputs
#xOutConveyorRequest := TRUE; // motor on
#xOutStopper := TRUE; // stopper open
#xOutTrolleyInSep := FALSE;
#xOutTrolleyScanRdy := FALSE;
#t_Monitoring := #xInConveyorRun;
IF #tOnMonitoring.Q THEN
#wErrorWord.%X1 := TRUE; // err trolley stuck
END_IF;
// Transition
IF #xInPluggedScan AND NOT #tTrolley.xDirectSensor THEN
#xOutStopper := FALSE;
#nState := #cStepWaitForTrolley1;
END_IF;
END_REGION
#cStepWaitForLeave2:
REGION Step 230 - wait trolley exit second
// akt. Zustand
#stOutMainTro.nStatus := "SepState_WaitForLeaveSecond";
// Output
#xOutConveyorRequest := TRUE; // motor on
#xOutStopper := TRUE; // stopper open
#t_Trailing := TRUE(* #xInConveyorRun *);
// Transition
IF #tOnTrailing.Q THEN //....ansonsten schließe normal nach Trailing-Zeit
#nState := #cStepClose2;
#xOutTrolleyReleasedEdge := TRUE; // Datenübergabe
END_IF;
END_REGION
#cStepClose2:
REGION Step 240 - separator close second
// akt. Zustand
#stOutMainTro.nStatus := "SepState_Finish";
// Outputs
#xOutTrolleyReleasedEdge := FALSE;
#xOutStopper := FALSE; // Separator ZU
#t_Handling := TRUE;(* #xInConveyorRun *)
// Transition
//WENN HIER BEARBEITUNGSZEIT EINGEFÜGT WIRD MUSS DER COUNTER UNTEN MIT FLANKE VERSORGT WERDEN
IF
#tOnHandling.Q
THEN
#nState := #cStepWaitForTrolley1;
END_IF;
END_REGION *)
ELSE
#wErrorWord.%X0 := true; // stepp error
END_CASE;
REGION State Manager
#fbStateManager.stInSettings.nStartState := #c100_StepWaitForTrolley;
#fbStateManager.stInSettings.xActUnivTOn := TRUE;
#fbStateManager.stInSettings.xRestartAtStartState := FALSE;
#fbStateManager(xInFunctionEnabled := TRUE,
xInRunUnivTOn := #tmpActUnivTon,
nInOutState := #nState);
END_REGION
END_REGION
REGION Counter
// #CountCarr(CU:=#nState = 040 AND NOT #xOutStopper,
// PV:=1,
// CV=>#nCount);
END_REGION
REGION Monitoring
REGION Carrier stuck
#fbMonitoringCarrStuck.stSettings.nErrorType := 1;
#fbMonitoringCarrStuck.stSettings.xErrLedIfMachineIsOff := TRUE;
#fbMonitoringCarrStuck.stSettings.xSelfQuit := TRUE;
#fbMonitoringCarrStuck(sInFctnName := #stInOutHMI.stConfig.sName,
sInPrefix := 'Ausfahren Carrier',
sInSuffix := #stInOutHMI.stConfig.sName,
wInTextListId_Function := 200,
wInTextListId_Message := 201,
InOutMachineState := #stInOutMainState,
xInQuitError := #xInErrQuit OR #stInOutMainState.xQuitError,
xInSignal := NOT #tOnMonitoring.Q,
sInAlarmMessage := 'Carrier verlaesst Separator nicht');
END_REGION
REGION Carrier Mismatch
#fbMonitoringCarrMismatch.stSettings.nErrorType := 1;
#fbMonitoringCarrMismatch.stSettings.xErrLedIfMachineIsOff := TRUE;
#fbMonitoringCarrMismatch.stSettings.xSelfQuit := TRUE;
#fbMonitoringCarrMismatch(sInFctnName := #stInOutHMI.stConfig.sName,
sInPrefix := 'Carrier Mismatch',
InOutMachineState := #stInOutMainState,
xInQuitError := #xInErrQuit OR #stInOutMainState.xQuitError,
xInSignal := TRUE, //NOT #wOutErrorWord.%X2,
sInAlarmMessage := 'Carrier im Separator ist falsch');
END_REGION
END_REGION
REGION Timer
#tOnHandling(IN := #t_Handling,
PT := #stInSettings.tHandlingTime);
#tOnTrailing(IN := #t_Trailing,
PT := #stInSettings.tTrailingTime);
#tOnMonitoring(IN := #t_Monitoring,
PT := t#4999ms,
Q => #wErrorWord.%X1);
END_REGION
REGION HMI
#stInOutHMI.InSensor := #tTrolley;
REGION Status
#stInOutHMI.stStatus.nState := #nState;
#stInOutHMI.stStatus.xSepStatus := #xOutStopper;
IF #wErrorWord > 0 THEN // Keine Fehler
#stInOutHMI.stStatus.bStatus := 2; // ERROR
ELSIF #stInOutHMI.stControl.xLockSeparator OR #stInOutHMI.stControl.xReleaseOverride THEN
#stInOutHMI.stStatus.bStatus := 3; // HMI Control aktiv
ELSE
CASE #nState OF
0:
#stInOutHMI.stStatus.bStatus := 0; // NOT_AVAILABLE
1, 10, 20, 30, 40, 101, 110, 120, 130, 140:
#stInOutHMI.stStatus.bStatus := 1; // AVAILABLE
ELSE //Fallback
#stInOutHMI.stStatus.bStatus := 0; // NOT AVAILABLE
END_CASE;
END_IF;
#stInOutHMI.stStatus.xBtInSeparator := #tTrolley.xDbncdSensor;
#stInOutHMI.stStatus.xError := #wErrorWord > 0;
#stInOutHMI.stStatus.Errors.xBtNotLeaving := #wErrorWord.%X1;
// #stInOutHMI.stStatus.nCounterBt := #nCount;
#stInOutHMI.stStatus.xSepIsLocked := #stInOutHMI.stControl.xLockSeparator;
END_REGION
END_REGION
REGION MainTRO
#stOutMainTro.xJamAtEntry := "cTodoFalse";
#stOutMainTro.xBtPresent := #tTrolley.xDbncdSensor;
#stOutMainTro.xCarouselInRun := #xInConveyorRun;
// #stOutMainTro.nCounterBt := 0; TODO
END_REGION
REGION Outputs
#wOutErrorWord := #wErrorWord;
END_REGION
END_FUNCTION_BLOCK
@@ -0,0 +1,10 @@
LibraryType:
Guid: 2b644f30-a3a6-4abb-8b59-ef341fedf9f8
Comment:
de-DE: initial
LibraryVersion:
VersionNumber: 2.0.3
Author: e.yueksel
IsDefault: true
Comment:
de-DE: Änderung im unterlagerten Baustein
@@ -0,0 +1,27 @@
DocumentHash:
- FileName: FB_ILS_STRO_Switch.scl
Hash: 9P7RKDDJCB4ecgwkOerVkPhsWbM1ghmNTGB0JOHqz9Y=
LibraryMetaFileHash: tW3IwZXtEUOhYe6m3WeSsBHU1VQgvUFATsU5LGcHoMI=
LibraryVersion:
Guid: 91175451-8c0e-4789-b302-fd2c134e9d15
DependsOn:
- TypeName: IntfSwitch
VersionNumber: 2.0.0
- TypeName: S2MSwitch
VersionNumber: 2.0.0
- TypeName: FB_SetAlarmAndLog
VersionNumber: 2.0.1
- TypeName: SettingsSwitch
VersionNumber: 2.0.0
- TypeName: UDT_MainState
VersionNumber: 2.0.0
- TypeName: FB_StateManager
VersionNumber: 2.0.0
- TypeName: UDT_Sensor
VersionNumber: 2.0.0
- TypeName: UDT_UnloadingStation
VersionNumber: 0.0.6
- TypeName: FC_Uint2TroString
VersionNumber: 2.0.0
- TypeName: FC_usint2String
VersionNumber: 2.0.0
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,10 @@
LibraryType:
Guid: fdb28b91-85cc-4257-9a7f-4ee21454e413
Comment:
de-DE: Initial
LibraryVersion:
VersionNumber: 2.0.18
Author: e.yueksel
IsDefault: true
Comment:
de-DE: Monitoring, Aufräumen, Kommentieren
+23
View File
@@ -0,0 +1,23 @@
DocumentHash:
- FileName: FB_ILS_STRO_Vario.scl
Hash: Ll36gRlWS0phSkYkE0m2ct+2Cyo/U78RVe/T2hhXEmE=
LibraryMetaFileHash: 5hsMvUxuDSEOmiTQZdE8Ql+qyqi2hW6MyrV+d0jxvZ4=
LibraryVersion:
Guid: 6dc92fd5-41a8-4cf5-b077-be95aec75ae1
DependsOn:
- TypeName: UDT_MainState
VersionNumber: 2.0.0
- TypeName: UDT_Vario
VersionNumber: 2.0.1
- TypeName: FB_StateManager
VersionNumber: 2.0.0
- TypeName: SettingsVario
VersionNumber: 2.0.5
- TypeName: stCarrier
VersionNumber: 2.0.0
- TypeName: FB_Monitoring
VersionNumber: 2.0.5
- TypeName: FB_SupervisionRasterSensor
VersionNumber: 2.0.2
- TypeName: UDT_Sensor
VersionNumber: 2.0.0
+483
View File
@@ -0,0 +1,483 @@
FUNCTION_BLOCK "FB_ILS_STRO_Vario"
{ S7_Optimized_Access := 'TRUE' }
VERSION : 0.1
VAR_INPUT
stInSettings : "SettingsVario"; // Einstellungen Vario
xInReleaseEdge : Bool; // Flanke Carrier rausgelassen
stInSenConvFingerInPos : "UDT_Sensor"; // Mitnehmerfinger in Position (FingerInPos)
stInSenJam : "UDT_Sensor"; // Stausensor nach Vario (Jam)
stInSenLastPos : "UDT_Sensor"; // Letzte Position erreicht (Full)
stInSenCarrInPos : "UDT_Sensor"; // Carrier in Position (CarrInPos)
xInRelease : Bool := false; // Freigabe zum Entleeren
xInRequest : Bool; // Anfrage an Vario
xInMotorProtection : Bool := false; // Motorschutz
xInErrorQuit : Bool; // Fehler quittieren Überwachung Finger
xInAutomatic : Bool; // Automatik
END_VAR
VAR_OUTPUT
xOutMotor : Bool := false; // Antrieb raumgängiger Förderer
xOutConveyorReady : Bool := false; // Vario bereit
xOutConveyorReleaseReq : Bool := false;
wOutErrorWord : Word; // Fehler rausgeben
END_VAR
VAR_IN_OUT
arInOutJamFinger : Array[*] of "stCarrier"; // Daten Staubereich auf Vario
stInOutHMI : "UDT_Vario"; // HMI Schnittstelle
stInOutControlUnitCabinet : "UDT_MainState"; // Main State Schnittstelle
END_VAR
VAR
fbStateManager : "FB_StateManager"; // Schrittkette Manager
fbFingerControl : "FB_SupervisionRasterSensor"; // Überwachung Finger
sStateText : String := ''; // Schritt Text (zum Beobachten)
END_VAR
VAR RETAIN
nState : Int := 0; // Schritt
nStateLast : Int := 0; // vorheriger Schritt (für State Manager)
xRunMotor : Bool := false; // Motor Start
xConveyorReady : Bool := false; // Förderer ist bereit
tOnAllBtOut {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME; // Timer: Vario Entleerungsfahrt
counterCarrier {InstructionName := 'CTU_INT'; LibVersion := '1.0'} : CTU_INT; // Zum Eintakten von Carriern
nCounterCatch : Int := 0; // Zum Eintakten von Carriern
END_VAR
VAR
xErrorBtNotReaching : Bool := false; // NIU
tOn_ErrorConv {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME; // NIU
tOn_WaitForStop {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME; // Für Testmodus
tOnJamCarrierInPos {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME; // Prüfung: Vario dreht, aber Carrier in Position ist an
xSensorError : Bool; // Fehler Carrier in Position Sensor
fbMonitoringFinger : "FB_Monitoring"; // Monitoring Finger Überwachung
fbMonitoringMotorProtection : "FB_Monitoring"; // Motorschutzüberwachung
fbMonitoringCarrierInPos : "FB_Monitoring"; // Überwachung Sensor "CarrInPos"
xClearDone : Bool; // Prüffahrt um Finger leer zu fahren abgeschlossen
"////////" : Bool; // NIU
xTestMode : Bool; // Testmodus aktivieren
END_VAR
VAR_TEMP
tmpActUnivTon : Bool; // Siehe State Manager
nArrayMaxFinger : DInt; // Array größe
END_VAR
VAR CONSTANT
c0000_StepOff : Int := 0; // Aus
c0100_StepUndefined : Int := 100; // Undefiniert
c0200_StepReceive : Int := 200; // Förderer wartet auf Arbeit / Bereit aufzunehmen
c1200_StepWaitTime : Int := 1200; // Förderer wartet vor Fahrt
c2000_StepJog : Int := 2000; // Förderer eine Position weiter fahren (Jog Fw)
c2200_StepNormalStop : Int := 2200; // Normal anhalten
c2250_StepQuickStop : Int := 2250; // Sofort anhalten
c2500_StepCheckVario : Int := 2500; // Prüfen ob wirklich leer (NIU)
c3000_StepEmptying : Int := 3000; // Förderer entleeren
c5000_StepEnding : Int := 5000; // Förderer Ablauf beenden (Positionierung)
END_VAR
BEGIN
REGION Arraygrößen
#nArrayMaxFinger := UPPER_BOUND(ARR := #arInOutJamFinger, DIM := 1);
END_REGION
REGION State Machine
// Off
// Idle (keine Daten und Prüffahrt abgeschlossen)
// Anforderung MTRO / Separator
// -> Entleeren
// Entleeren (Fahre bis Stau oder keine Daten)
// 1. Anforderung MTRO / Separator
// -> Entleeren Pausieren
// 2. Keine Daten mehr
// -> Idle
// Entleeren Pausieren
//
CASE #nState OF
#c0000_StepOff:
REGION 0000: Off
// Aktueller Zustand
#sStateText := 'OFF';
// Statics
#xRunMotor := FALSE;
#xConveyorReady := FALSE;
END_REGION
#c0100_StepUndefined:
REGION 0100: Undefined
// Aktueller Zustand
#sStateText := 'UNDEFINED';
// Statics
#xRunMotor := FALSE;
#xConveyorReady := FALSE;
#nState := #c0200_StepReceive;
END_REGION
#c0200_StepReceive:
REGION 0200: Receive
// Aktueller Zustand
#sStateText := 'RECEIVE';
// Statics
#xRunMotor := FALSE;
#xConveyorReady := #xInMotorProtection;
// Transition
//
IF #xTestMode OR #stInOutHMI.stControl.xTestMode THEN
#xConveyorReady := FALSE;
#nState := #c2000_StepJog;
ELSE
IF (#xConveyorReady AND #counterCarrier.QU) OR ((* #arInOutJamFinger[1].bStatus.%X0 AND *)NOT #xInRequest AND NOT #xClearDone AND #fbStateManager.tOutTimeInStep > T#5000ms) THEN
#nState := #c1200_StepWaitTime;
// ELSIF (#arInOutJamFinger[1].stCarrData.xOnline AND NOT #xClearDone AND NOT #xInRequest AND #fbStateManager.tOutTimeInStep > T#5000ms) AND
// (NOT #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > T#3000ms) THEN
// #nState := #c2500_StepCheckVario;
// ELSIF #arInOutJamFinger[1].stCarrData.xOnline AND NOT #xInRequest AND #fbStateManager.tOutTimeInStep > T#5000ms THEN
// #nState := #c3000_StepEmptying;
END_IF;
END_IF;
END_REGION
#c1200_StepWaitTime:
REGION 1200: Wait
// Aktueller Zustand
#sStateText := 'WAIT FOR TIMER';
#xRunMotor := FALSE;
#xConveyorReady := FALSE;
IF #fbStateManager.tOutTimeInStep > #stInSettings.tWaitForJog (* AND NOT #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > T#3000ms *) THEN
IF #xInRequest THEN
#xClearDone := FALSE;
#nState := #c2000_StepJog;
ELSIF NOT #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > T#2s THEN
#nState := #c3000_StepEmptying;
(* ELSE
#nState := #c3000_StepEmptying; *)
END_IF;
END_IF;
END_REGION
#c2000_StepJog:
REGION 2000: Jog
// Aktueller Zustand
#sStateText := 'JOG';
// Statics
#xRunMotor := TRUE;
#xConveyorReady := FALSE;
IF #xTestMode OR #stInOutHMI.stControl.xTestMode THEN
IF #stInSenConvFingerInPos.xDirectEdgePos THEN
#nState := #c2200_StepNormalStop;
END_IF;
ELSE
IF ((* #fbStateManager.tOutTimeInStep > T#1000ms OR *)#fbFingerControl.xOutErrorRasterSensor) OR (NOT #stInSettings.xLongSlope AND #stInSenJam.xDirectSensor AND #stInSenLastPos.xDirectSensor)
OR (#stInSettings.xLongSlope AND #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > #stInSettings.tJamSenDelay AND #stInSenLastPos.xDirectSensor)
THEN
#nState := #c2250_StepQuickStop;
ELSIF (#stInSenJam.xDirectEdgePos AND NOT #stInSettings.xJamSenDelayActive)
OR (#stInSettings.xJamSenDelayActive AND #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > #stInSettings.tJamSenDelay)
THEN
#nState := #c2200_StepNormalStop;
ELSIF #stInSenConvFingerInPos.xDirectEdgePos THEN //////EMBI TEST
#nState := #c0200_StepReceive;
END_IF;
END_IF;
END_REGION
#c2200_StepNormalStop: //normal anhalten
REGION 2200: Normal Stop
// Aktueller Zustand
#sStateText := 'NORMAL STOP';
#xRunMotor := FALSE;
#xConveyorReady := FALSE;
#xConveyorReady := FALSE;
IF #xTestMode OR #stInOutHMI.stControl.xTestMode THEN
IF #tOn_WaitForStop.Q THEN
#nState := #c0200_StepReceive;
END_IF;
ELSE
IF (NOT #stInSenLastPos.xDirectSensor AND #stInSenLastPos.tDirectChangeLast > T#2s AND #stInSenJam.xDbncdSensor) OR
(NOT #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > T#3000ms) THEN
#nState := #c5000_StepEnding;
END_IF;
END_IF;
END_REGION
#c2250_StepQuickStop:
REGION 2250: Quick Stop
// Aktueller Zustand
#sStateText := 'QUICK STOP';
#xRunMotor := FALSE;
#xConveyorReady := FALSE;
IF ((NOT #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > T#3000ms) OR
(NOT #stInSenLastPos.xDirectSensor AND #stInSenLastPos.tDirectChangeLast > T#3000ms)) AND
NOT #fbFingerControl.xOutErrorRasterSensor
THEN
#nState := #c1200_StepWaitTime;
END_IF;
END_REGION
#c3000_StepEmptying:
REGION 3000: Emptying
// Aktueller Zustand
#sStateText := 'EMPTYING CONVEYOR';
// Statics
#xRunMotor := TRUE;
#xConveyorReady := FALSE;
/////////////////////
IF (NOT #stInSettings.xLongSlope AND #stInSenJam.xDirectSensor AND #stInSenLastPos.xDirectSensor)
OR (#stInSettings.xLongSlope AND #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > #stInSettings.tJamSenDelay AND #stInSenLastPos.xDirectSensor)
THEN
#nState := #c2250_StepQuickStop;
ELSIF (#stInSenJam.xDirectEdgePos AND NOT #stInSettings.xJamSenDelayActive)
OR (#stInSettings.xJamSenDelayActive AND #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > #stInSettings.tJamSenDelay)
THEN
#nState := #c2200_StepNormalStop;
ELSIF #xInRequest THEN
#xClearDone := FALSE;
#nState := #c5000_StepEnding;
ELSIF #tOnAllBtOut.Q THEN
#xClearDone := TRUE;
#nState := #c5000_StepEnding;
// ELSIF #tOnAllBtOut.Q THEN // Freigabe zum Entleeren ist wieder/noch da und Carousel-Motor läuft
// // Wenn nach einer gewissen Zeit nichts mehr kommt --> Alle Bt draußen --> Kette leer
// #nState := #c5000_StepEnding; // Weiter
END_IF;
///////////////////
END_REGION
#c5000_StepEnding:
REGION 5000: Ending Step
(*Dieser Schritt wird nur nach dem Entleeren angesprungen
damit sich die Kette zum Schluss noch richtig positioniert*)
//Aktueller Zustand
#sStateText := 'STOPPING CONVEYOR';
//Statics
#xRunMotor := TRUE;
#xConveyorReady := FALSE;
// Transition
IF ((* #fbStateManager.tOutTimeInStep > T#1000ms OR *)#fbFingerControl.xOutErrorRasterSensor) OR (NOT #stInSettings.xLongSlope AND #stInSenJam.xDirectSensor AND #stInSenLastPos.xDirectSensor)
OR (#stInSettings.xLongSlope AND #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > #stInSettings.tJamSenDelay AND #stInSenLastPos.xDirectSensor)
THEN
#xClearDone := FALSE;
#nState := #c2250_StepQuickStop;
ELSIF #stInSenConvFingerInPos.xDirectEdgePos (*or #fbStateManager.tOutTimeInStep > T#800ms OR *) (* #stInSenLastPos.xDirectEdgePos *)(* #stInSenConvFingerInPos.xDirectSensor *)THEN
#nState := #c0200_StepReceive;
ELSIF (#stInSenJam.xDirectEdgePos AND NOT #stInSettings.xJamSenDelayActive)
// OR (#stInSettings.xJamSenDelayActive AND #stInSenJam.xDirectSensor AND #stInSenJam.tDirectChangeLast > #stInSettings.tJamSenDelay)
THEN
#nState := #c2200_StepNormalStop;
END_IF;
END_REGION
END_CASE;
END_REGION
REGION Timer
//Entleerungsfahrt Dauer
#tOnAllBtOut(IN := #nState = #c3000_StepEmptying,
PT := #stInSettings.tConvEmpty);
//Wird für Testmodus verwendet, Start Stopp Intervall
#tOn_WaitForStop(IN := #nState = #c2200_StepNormalStop,
PT := #stInSettings.tWaitForStop);
END_REGION
REGION Carrier zählen
#counterCarrier(CU := #xInReleaseEdge,
R := #nState > #c0200_StepReceive,
PV := #stInSettings.nCountCarrier,
CV => #nCounterCatch);
END_REGION
REGION Überwachung Finger
#fbFingerControl.stInSettings.xInEnableSupervision := TRUE;
#fbFingerControl.stInSettings.tInDelayMotorRun := #stInSettings.tRasterDelayMotorRun;
#fbFingerControl.stInSettings.tInRasterHigh := #stInSettings.tRasterHigh;
#fbFingerControl.stInSettings.tInRasterLow := #stInSettings.tRasterLow;
#fbFingerControl.stInSettings.sInConveyorName := #stInOutHMI.stConveyor.sConveyorName;
#fbFingerControl(stInSenRaster := #stInSenConvFingerInPos,
xInErrorQuit := #xInErrorQuit,
xInMotorRun := #xRunMotor);
END_REGION
REGION Überwachung Carrier in Pos Sensor
#tOnJamCarrierInPos(IN := #xRunMotor,
PT := t#3600s);
IF #tOnJamCarrierInPos.ET > T#1s AND #stInSenCarrInPos.xDirectSensor AND #stInSenCarrInPos.tDirectChangeLast > t#3s THEN
#xSensorError := TRUE;
END_IF;
IF #xSensorError AND #xInErrorQuit THEN
#xSensorError := FALSE;
END_IF;
END_REGION
REGION StateManager
#fbStateManager.stInSettings.nStartState := #c0200_StepReceive;
#fbStateManager.stInSettings.xActUnivTOn := TRUE;
#fbStateManager.stInSettings.xRestartAtStartState := FALSE;
#fbStateManager(xInFunctionEnabled := ((#xInAutomatic AND #stInOutControlUnitCabinet.xRunning) OR #stInOutHMI.stConveyor.xSemiAuto) AND NOT #stInOutHMI.stConveyor.xDisableConveyor AND NOT #fbFingerControl.xOutErrorRasterSensor AND NOT #xSensorError,
xInRunUnivTOn := #tmpActUnivTon,
nOutStateLast => #nStateLast,
nInOutState := #nState);
END_REGION
REGION Ausgänge
// Das ist der Motor vom Förderer
#xOutMotor := #xRunMotor OR #stInOutHMI.stConveyor.xManual; // Förderer-Motor angefordert und kein Bereichshalt
#xOutConveyorReady := #xConveyorReady; //Förderer bereit (aus SK) und kein Bereichshalt Förderer
//????????????????????????????
#xOutConveyorReleaseReq := #nState = #c3000_StepEmptying OR #nState = #c1200_StepWaitTime;
END_REGION
REGION Visu
#stInOutHMI.stConveyor.nType := 7; // Vario
#stInOutHMI.stConveyor.nState := #nState;
#stInOutHMI.stConveyor.sStateText := #sStateText;
#stInOutHMI.FingerSensor := #stInSenConvFingerInPos;
#stInOutHMI.JamSensor := #stInSenJam;
#stInOutHMI.LastPosSensor := #stInSenLastPos;
REGION Status
IF #xInMotorProtection THEN
IF #fbStateManager.xInFunctionEnabled THEN
CASE #nState OF
#c0000_StepOff, #c0100_StepUndefined:
#stInOutHMI.stConveyor.bStatus := 0; // NOT_AVAILABLE
#c0200_StepReceive, #c1200_StepWaitTime, #c2000_StepJog, #c2250_StepQuickStop, #c2200_StepNormalStop, #c3000_StepEmptying, #c5000_StepEnding:
#stInOutHMI.stConveyor.bStatus := 1; // AVAILABLE
ELSE //Fallback
#stInOutHMI.stConveyor.bStatus := 0; // NOT_AVAILABLE
END_CASE;
ELSE
#stInOutHMI.stConveyor.bStatus := 0; // NOT_AVAILABLE
END_IF;
ELSE
#stInOutHMI.stConveyor.bStatus := 2; // ERROR
END_IF;
END_REGION
REGION Modes
// Int16 Bit-codiert
#stInOutHMI.stConveyor.nMode.%X0 := (#nState = #c0000_StepOff) OR (#nState = #c0100_StepUndefined) OR (#nState = #c0200_StepReceive) OR (#nState = #c1200_StepWaitTime) OR (#nState = #c2200_StepNormalStop) OR (#nState = #c2250_StepQuickStop); // The device is turned off
#stInOutHMI.stConveyor.nMode.%X1 := (#nState = #c2000_StepJog) OR (#nState = #c3000_StepEmptying) OR (#nState = #c5000_StepEnding);
#stInOutHMI.stConveyor.nMode.%X2 := #stInOutHMI.stConveyor.xDisableConveyor OR #stInOutHMI.stConveyor.xManual OR #stInOutHMI.stConveyor.xSemiAuto OR #xTestMode OR #stInOutHMI.stControl.xTestMode (* OR #xViSuManualMode OR #xViSuSemiAutoMode *); // The device is being manually operated
#stInOutHMI.stConveyor.nMode.%X3 := FALSE;//(#nState = #STOPPED); //The device only is on when the device is needed (like standby)
#stInOutHMI.stConveyor.nMode.%X10 := FALSE; // Overflow Error is set for this device
END_REGION
#stInOutHMI.stConveyor.xIsInAutomatic := #stInOutControlUnitCabinet.xRunning;
#stInOutHMI.stConveyor.xEnergySaveReq := FALSE;
#stInOutHMI.stConveyor.xPowerContactor := #xOutMotor;
#stInOutHMI.stConveyor.xPluggedChainBreak := FALSE;
#stInOutHMI.stConveyor.xStatusChainBreak := TRUE;
#stInOutHMI.stConveyor.xStatusMotorProtect := #xInMotorProtection;
#stInOutHMI.stConveyor.xConveyorFull1 := FALSE;
#stInOutHMI.stConveyor.xConveyorFull2 := FALSE;
#stInOutHMI.stConveyor.xReady2Receive := TRUE;
#stInOutHMI.stConveyor.xNextConveyorReady := TRUE;
END_REGION
REGION Monitoring
REGION Fingerüberwachung
#fbMonitoringFinger.stSettings.nErrorType := 1;
#fbMonitoringFinger.stSettings.xErrLedIfMachineIsOff := TRUE;
#fbMonitoringFinger.stSettings.xSelfQuit := TRUE;
#fbMonitoringFinger.stSettings.tDelay := T#1s;
#fbMonitoringFinger(wInTextListId_Function := 300,
sInPrefix := #stInOutHMI.stConveyor.sConveyorName,
wInTextListId_Message := 301,
sInSuffix := #stInOutHMI.FingerSensor.sName,
xInQuitError := #stInOutControlUnitCabinet.xQuitError OR #xInErrorQuit,
xInSignal := NOT #fbFingerControl.xOutErrorRasterSensor,
InOutMachineState := #stInOutControlUnitCabinet);
END_REGION
REGION Motorschutz
#fbMonitoringMotorProtection.stSettings.nErrorType := 1;
#fbMonitoringMotorProtection.stSettings.xErrLedIfMachineIsOff := TRUE;
#fbMonitoringMotorProtection.stSettings.xSelfQuit := TRUE;
#fbMonitoringMotorProtection.stSettings.tDelay := T#1s;
#fbMonitoringMotorProtection(wInTextListId_Function := 300,
sInPrefix := #stInOutHMI.stConveyor.sConveyorName,
wInTextListId_Message := 401,
sInSuffix := #stInOutHMI.stConveyor.sContactor,
xInQuitError := #stInOutControlUnitCabinet.xQuitError OR #xInErrorQuit,
xInSignal := #xInMotorProtection,
InOutMachineState := #stInOutControlUnitCabinet);
END_REGION
REGION Carrier in Pos
#fbMonitoringCarrierInPos.stSettings.nErrorType := 1;
#fbMonitoringCarrierInPos.stSettings.xErrLedIfMachineIsOff := TRUE;
#fbMonitoringCarrierInPos.stSettings.xSelfQuit := TRUE;
#fbMonitoringCarrierInPos.stSettings.tDelay := T#1s;
#fbMonitoringCarrierInPos(wInTextListId_Function := 300,
sInPrefix := #stInOutHMI.stConveyor.sConveyorName,
wInTextListId_Message := 302,
sInSuffix := #stInSenCarrInPos.sName,
xInQuitError := #stInOutControlUnitCabinet.xQuitError OR #xInErrorQuit,
xInSignal := NOT #xSensorError,
InOutMachineState := #stInOutControlUnitCabinet);
END_REGION
END_REGION
REGION Error
#wOutErrorWord.%X0 := #stInOutHMI.stConveyor.bStatus = 2; //Error
#wOutErrorWord.%X1 := #fbFingerControl.xOutErrorRasterSensor; //Fingerfehler
#wOutErrorWord.%X2 := NOT #xInMotorProtection; //Motorschutzfehler
#wOutErrorWord.%X3 := #xSensorError;
END_REGION
END_FUNCTION_BLOCK
@@ -0,0 +1,8 @@
LibraryType:
Guid: 3d0c7919-902b-47bd-98b6-b1baea1057d3
LibraryVersion:
VersionNumber: 2.0.6
Author: e.yueksel
IsDefault: true
Comment:
de-DE: Monitoring Update
@@ -0,0 +1,23 @@
DocumentHash:
- FileName: FB_StationUnloadPin.scl
Hash: q/+gqEyu6e6ldC6QMMo2TZadq/PGbT9IxQG0y2nMnxk=
LibraryMetaFileHash: rFn/h2cLTyXm8U7IjoyzTHVC63letxreqp9J4QWH9oY=
LibraryVersion:
Guid: 3af372a4-e06c-4b34-9436-a82db4db70d2
DependsOn:
- TypeName: FB_Monitoring
VersionNumber: 2.0.5
- TypeName: UDT_MainState
VersionNumber: 2.0.0
- TypeName: stConveyorStations
VersionNumber: 2.0.3
- TypeName: UDT_UnloadingStation
VersionNumber: 0.0.6
- TypeName: stCarrier
VersionNumber: 2.0.0
- TypeName: UDT_Sensor
VersionNumber: 2.0.0
- TypeName: FC_SHR_ExtractedHangerPin
VersionNumber: 2.0.3
- TypeName: FC_SHR_TargetSet_ReRoutePin
VersionNumber: 2.0.3
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FUNCTION_BLOCK "FB_StationUnloadPin"
{ S7_Optimized_Access := 'TRUE' }
VERSION : 0.1
VAR_INPUT
xInStartUnloading : Bool;
xInStopUnloading : Bool;
xInNextHanger : Bool;
xInBefore : Bool;
stInPartAfterSwitch : "UDT_Sensor";
nInBarcode : DInt;
sInBarcode : String;
xInReRouteAllowed : Bool := TRUE;
xInUnloadingCheckSensor : Bool;
xInMonitorUnloading : Bool;
xInQuitLocal : Bool;
xInBypass : Bool;
END_VAR
VAR_OUTPUT
xOutUnloadingDone : Bool;
nOutBarcode : DInt;
sOutBarcode : String;
xOutSwitch : Bool;
xOutLineOverloaded : Bool;
xOutLineOverloadAhead : Bool;
wOutErrorWord : Word;
xOutLineOverloadedHigh : Bool;
xOutLineOverloadedLow : Bool;
xOutUnloadingFail : Bool;
xOutUnloadingError : Bool;
END_VAR
VAR_IN_OUT
stInOutControlUnitCabinet : "UDT_MainState";
stInOutConveyorStations : "stConveyorStations";
arInOutCarrier : Array[*] of "stCarrier";
nNoReadCounter : UDInt;
stInOutHMI : "UDT_HMI_UnloadingStation";
END_VAR
VAR
nState : Int := -10;
TOnLineFullTimer {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME;
tOnUnloadingCheck {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME;
END_VAR
VAR RETAIN
CountSwitch {InstructionName := 'CTU_UDINT'; LibVersion := '1.0'} : CTU_UDINT;
nCount : UDInt;
END_VAR
VAR
rTrigSwitch {InstructionName := 'R_TRIG'; LibVersion := '1.0'} : R_TRIG;
rTrigUnload {InstructionName := 'R_TRIG'; LibVersion := '1.0'} : R_TRIG;
tUnloadingCheckTime : Time := T#5s;
xUnloadingCheck : Bool;
tLineFullTime : Time := T#3s;
tOnStateTimer {InstructionName := 'TON_TIME'; LibVersion := '1.0'} : TON_TIME;
xStateTimer : Bool;
tStateTimer : Time;
xFlgTrolleySensor : Bool;
xFlgStartUnloading : Bool;
fbMonitoringLineOverload : "FB_Monitoring";
fbMonitoringUnloadError : "FB_Monitoring";
xEdgeStoreLineOverload : Bool;
stHangerStatus { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Struct
xOnline { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
nTarget { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Int;
xDoubleHangerOkay { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xTargetDoubleHanger { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xNoRead { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xPartMissing { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xTargetSetByMFS { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xReportedToMFS { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xReRouteOverflow { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xReRouteBalancing { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
xReRouteUnavailable { ExternalAccessible := 'False'; ExternalVisible := 'False'; ExternalWritable := 'False'} : Bool;
END_STRUCT;
END_VAR
VAR_TEMP
t_status : Bool;
tmpSuccess : Bool;
END_VAR
BEGIN
REGION xOutLineOverloaded Stau
IF #TOnLineFullTimer.Q THEN
//OR
//#tOnUnloadingCheck.Q THEN
#xFlgTrolleySensor := TRUE;
#xOutLineOverloaded := 1;
ELSE
#xFlgTrolleySensor := FALSE;
#xOutLineOverloaded := 0;
END_IF;
// Detect change of Line Overload
#xOutLineOverloadedHigh := #TOnLineFullTimer.Q AND NOT #xEdgeStoreLineOverload;
#xOutLineOverloadedLow := NOT #TOnLineFullTimer.Q AND #xEdgeStoreLineOverload;
#xEdgeStoreLineOverload := #TOnLineFullTimer.Q;
END_REGION
IF #xInStartUnloading AND #xFlgTrolleySensor AND #xInReRouteAllowed THEN
#xOutUnloadingFail := TRUE;
#nOutBarcode := #nInBarcode;
#sOutBarcode := #sInBarcode;
"FC_SHR_TargetSet_ReRoutePin"(nInBarcodeNo := #nInBarcode,
nInTarget := INT_TO_USINT(#stInOutConveyorStations.stData.nStations),
xOutSuccess => #tmpSuccess,
stInOutConveyorStations := #stInOutConveyorStations);
ELSE
#xOutUnloadingFail := FALSE;
END_IF;
#rTrigUnload(CLK:=#xInStartUnloading);
REGION Schrittkette
CASE #nState OF
-10: // Init
#xOutSwitch := 0;
#xStateTimer := 0;
#xOutUnloadingDone := 0;
#nState := 0;
0: // Standby
#xOutUnloadingDone := 0;
// IF #tOnStateTimer.Q (* #xFlgTrolleySensor *)THEN // Wenn Weiche voll //VON MYTHERESA -> STÖRT HIER, TEST
// #xUnloadingCheck := FALSE; // nicht möglich, da Flankenauswertung, bei dauerbelegtem Sensor sinnfrei
// #xOutSwitch := 0; // Switch schliessen
// END_IF;
IF #rTrigUnload.Q (* AND NOT #tOnStateTimer.Q *)THEN //VON MYTHERESA -> STÖRT HIER, TEST
#xOutSwitch := 1;
#nOutBarcode := #nInBarcode;
#sOutBarcode := #sInBarcode;
IF #xInMonitorUnloading THEN
#xUnloadingCheck := 1;
END_IF;
"FC_SHR_ExtractedHangerPin"(xInUnloadingDone := TRUE,
nInBarcode := #nOutBarcode,
xInBypass:= #xInBypass,
stInOutConveyorStations := #stInOutConveyorStations,
arInOutCarrier:= #arInOutCarrier);
#xOutUnloadingDone := 1;
ELSIF #xInStopUnloading THEN
#xOutSwitch := 0;
END_IF;
1100: // Warten bis fertig mit Switch offen lassen
#xOutSwitch := 1;
IF NOT #xInStartUnloading THEN
#nState := 1110; // Switch offen lassen
END_IF;
1110: // Switch offen lassen
#xOutSwitch := 1;
#xOutUnloadingDone := 1;
#nState := 0;
1200: // Warten bis fertig mit Switch offen lassen
#xOutSwitch := 1;
IF NOT #xInStartUnloading THEN
"FC_SHR_ExtractedHangerPin"(xInUnloadingDone := NOT #xInStartUnloading,
nInBarcode := #nOutBarcode,
xInBypass:=#xInBypass,
stInOutConveyorStations := #stInOutConveyorStations,
arInOutCarrier:= #arInOutCarrier);
#nState := 1210; // Switch offen lassen
END_IF;
1210: // Switch schließen
#xOutSwitch := 0;
#xOutUnloadingDone := 1;
#nState := 0;
1300: //Switch vorher öffnen
#xOutSwitch := 1;
#nState := 0;
END_CASE;
END_REGION
REGION Counter
#rTrigSwitch(CLK := #xOutSwitch);
#CountSwitch(CU := #rTrigSwitch.Q,
PV := 1,
CV => #nCount);
END_REGION ;
REGION Timer
#tOnStateTimer(IN := #xFlgTrolleySensor,//xStateTimer,
PT := T#800ms);//#tStateTimer);
#TOnLineFullTimer(IN := #stInPartAfterSwitch.xDbncdSensor,
PT := #tLineFullTime);
IF #xInUnloadingCheckSensor AND // Sensor nach Weiche
#xUnloadingCheck AND // Monitoring aktiviert
NOT #tOnUnloadingCheck.Q // Monitoring nicht bereits ausgeschlagen
THEN
#xUnloadingCheck := FALSE;
END_IF;
IF #tOnUnloadingCheck.Q AND // Monitoring ausgeschlagen?
(#stInOutControlUnitCabinet.xQuitError OR #xInQuitLocal) // dann am Schaltschrank zu quittieren
THEN
#xUnloadingCheck := FALSE; // Monitoring Ende
END_IF;
// Timer bis Teil am Sensor vorbei muss
#tOnUnloadingCheck(IN := #xUnloadingCheck AND #stInOutControlUnitCabinet.xRunning,
PT := #tUnloadingCheckTime);
#xOutUnloadingError := #tOnUnloadingCheck.Q;
END_REGION
REGION Flanken
#xFlgStartUnloading := #xInStartUnloading;
END_REGION
REGION Monitoring
#fbMonitoringLineOverload.stSettings.nErrorType := 1;
#fbMonitoringLineOverload.stSettings.xErrLedIfMachineIsOff := TRUE;
#fbMonitoringLineOverload.stSettings.xSelfQuit := TRUE;
#fbMonitoringLineOverload(sInFctnName := #stInOutHMI.sName,
wInTextListId_Function := 500,
wInTextListId_Message := 500,
sInSuffix := #stInPartAfterSwitch.sName,
InOutMachineState := #stInOutControlUnitCabinet,
xInQuitError := #stInOutControlUnitCabinet.xQuitError OR #xInQuitLocal,
xInSignal := NOT #TOnLineFullTimer.Q,
sInAlarmMessage := 'Die Linie ist voll');
#fbMonitoringUnloadError.stSettings.nErrorType := 1;
#fbMonitoringUnloadError.stSettings.xErrLedIfMachineIsOff := TRUE;
#fbMonitoringUnloadError.stSettings.xSelfQuit := TRUE;
#fbMonitoringUnloadError(sInFctnName := #stInOutHMI.sName,
wInTextListId_Function := 500,
wInTextListId_Message := 501,
sInSuffix := #stInPartAfterSwitch.sName,
InOutMachineState := #stInOutControlUnitCabinet,
xInQuitError := #stInOutControlUnitCabinet.xQuitError OR #xInQuitLocal,
xInSignal := NOT #xOutUnloadingError,
sInAlarmMessage := 'Laufzeitfehler bei Weiche/Abwurf');
END_REGION
REGION Visu
REGION Status
IF NOT #xOutUnloadingError AND (NOT #wOutErrorWord > 0) THEN
IF #stInOutHMI.xEnableControl THEN
#stInOutHMI.bStatus := 3;
ELSE
CASE #nState OF
-10:
#stInOutHMI.bStatus := 0; // NOT_AVAILABLE
0, 1100, 1110, 1200, 1210, 1300:
#stInOutHMI.bStatus := 1; // AVAILABLE
ELSE //Fallback
#stInOutHMI.bStatus := 0; // NOT AVAILABLE
END_CASE;
END_IF;
ELSE // Fehler
#stInOutHMI.bStatus := 2; // ERROR
END_IF;
END_REGION
REGION Modes
// Int16 Bit-codiert
#stInOutHMI.nMode.%X0 := (#nState = -10); // The device is turned off
#stInOutHMI.nMode.%X1 := (#nState = 0) OR (#nState = 1100) OR (#nState = 1110) OR (#nState = 1200) OR (#nState = 1210) OR (#nState = 1300); // The device is turned on
#stInOutHMI.nMode.%X2 := #stInOutHMI.xEnableControl; //Hand
#stInOutHMI.nMode.%X3 := FALSE; //NIU
#stInOutHMI.nMode.%X10 := #xOutUnloadingError; // Timeout Error
END_REGION
// Idee: Schrittkette setzt im Normalfall den Switch.
// Wenn EnableControl TRUE ist, dann wird der Ausgang hier einfach überschrieben mit dem HMI-Wert
REGION Handbetrieb
IF #stInOutHMI.xEnableControl THEN
#xOutSwitch := #stInOutHMI.xSetSwitch;
ELSE
#stInOutHMI.xSetSwitch := #xOutSwitch;
END_IF;
#stInOutHMI.xInHome := NOT #xOutSwitch;
#stInOutHMI.xInWork := #xOutSwitch;
END_REGION
#stInOutHMI.xLineFull := #TOnLineFullTimer.Q;
END_REGION
END_FUNCTION_BLOCK