Layout Konzept enthält Vorschlag für die Erstellung eines Skeletts für ein SPS PRogramm. Routing hinzu

2026-06-29 14:04:51 +02:00
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+# CLAUDE.md — Projektübersicht HundM_Fortna
+
+## Projektbeschreibung
+
+Siemens TIA Portal / STEP 7 SPS-Projekt für ein Fördertechnik-Automatisierungssystem (Kunde: Hund & Metzler, System: Fortna WES/WCS).
+
+Das Repository enthält den exportierten SCL-Quellcode (Structured Control Language, IEC 61131-3) von **5 SPS-Konfigurationen** (Steuerungen), die gemeinsam eine Förderanlage steuern.
+
+---
+
+## Repository-Struktur
+
+```
+HundM_Fortna/
+├── =A01+UH01-KF00/          # SPS-Konfiguration UH01 (Steuerung 1)
+├── =A01+UH02-KF00/          # SPS-Konfiguration UH02 (Steuerung 2)
+├── =A01+UH03-KF00/          # SPS-Konfiguration UH03 (Steuerung 3)
+├── =A01+UH04-KF00/          # SPS-Konfiguration UH04 (Steuerung 4)
+├── =A01+UH05-KF00/          # SPS-Konfiguration UH05 (Steuerung 5)
+├── .vci/                    # TIA Portal VCS-Workspace-Konfiguration
+└── SCL_Analyse_Standardisierung.md  # Analyse: Duplikate / Standardisierungspotenzial
+```
+
+### Konfigurationsname-Schema
+
+`=A01+UH0x-KF00`
+- `A01` = Anlage / Projekt-ID
+- `UH0x` = Unit Handler / Steuerungsnummer (01–05)
+- `KF00` = Konfigurationsbezeichner
+
+### Struktur je Konfiguration (Unterordner)
+
+Jede `=A01+UH0x-KF00/`-Konfiguration enthält:
+
+```
+PLC-Datentypen/              # UDTs (User Defined Types), als .xml / .liblink
+Programmbausteine/           # SCL-Bausteine (FB, FC, OB) — projektspezifisch
+  ├── 050_Sensors/           # Sensoraufruf
+  ├── 075_PreMain/           # Vorverarbeitung
+  ├── 100_Main/              # Hauptprogramm
+  ├── 200_MFR/               # Material Flow Routing
+  ├── 400_BasicFunctions/    # Hilfsfunktionen (FC)
+  ├── 700_Jams/              # Staubehandlung
+  ├── 800_Storage/           # Puffer / Lagerverwaltung (nur UH02/UH03)
+  ├── 900_Communications/    # Fortna WES-WCS Kommunikation
+  ├── 970_Visu/              # HMI-Visualisierung
+  ├── PROFINET/              # PROFINET-Diagnose
+  ├── SCADA/                 # OPC-UA / SCADA-Anbindung
+  ├── Längenmessung/         # Längenmessung (UH01, UH05)
+  ├── _AutomatedIntelligence/# KI-gestützte Lagerlogik (UH02, UH03)
+  ├── _CPU-CPU-Exchange/     # SPS-zu-SPS-Kommunikation (UH02, UH03)
+  └── _IBN/                  # Inbetriebnahme / Testbausteine
+Bibliotheksreferenzen/       # Verweise auf externe Libs (BaseSystemLib, ILSLib)
+```
+
+---
+
+## Verwendete Bibliotheken (bereits bibliothekarisiert)
+
+| Bibliothek | Beschreibung |
+|---|---|
+| `BaseSystemLib` | Siemens-Basisbausteine: Zustandsmaschinen, Sensoren, PROFINET, Monitoring, TCP, Safety |
+| `ILSLib` / `2_ILSLib` | Integrated Logistics System: Carrier-Tracking, Separator, Priority Manager, Switch |
+
+Diese Bibliotheken sind **nicht** im Git-Repository als Quellcode enthalten, sondern nur als `.liblink`-Referenzen (Verweise auf externe Bibliotheksdateien).
+
+---
+
+## Technologie-Stack
+
+| Bereich | Technologie |
+|---|---|
+| SPS-Plattform | Siemens S7 (TIA Portal) |
+| Programmiersprache | SCL (Structured Control Language, IEC 61131-3) |
+| Versionskontrolle | TIA Portal VCS (.vci), Git |
+| Feldbus | PROFINET |
+| SCADA | OPC-UA |
+| WES/WCS-Kommunikation | TCP/IP — Fortna-Telegrammprotokoll |
+| Barcode-Erkennung | Cognex DM-Scanner |
+| Carrier-Tracking | ILS (Integrated Logistics System) |
+
+---
+
+## Wichtige Konzepte
+
+- **Carrier**: Transporteinheit (Tablar/Tray) auf der Foerderanlage; wird mit Barcode identifiziert und durch das System geroutet
+- **TRO** (Transfer Object): Datenobjekt fuer den Carrier-Transport zwischen Stationen
+- **WES** (Warehouse Execution System) / **WCS** (Warehouse Control System): Uebergeordnete Leitsysteme, die per TCP-Telegramm mit den SPSen kommunizieren
+- **MFR** (Material Flow Routing): Logik fuer die Weichensteuerung und Carrier-Verteilung
+- **Separator**: Vereinzelungseinheit fuer Carrier
+- **Jam**: Stau auf der Foerderstrecke
+
+---
+
+## Standardisierungsanalyse
+
+Die Datei [SCL_Analyse_Standardisierung.md](SCL_Analyse_Standardisierung.md) dokumentiert das Ergebnis einer Duplikatanalyse ueber alle 5 Konfigurationen (Stand: 2026-06-23):
+
+- **49 Bausteine** mit Standardisierungspotenzial identifiziert
+- **22 Bausteine (P1)** sind in allen 5 Konfigurationen identisch vorhanden → sofort in gemeinsame Projektbibliothek auslagern
+- **Top-5 Quick Wins**: `FC_GET_PROFINET_DEVICE_STATES`, `FB-OPC_UA_System-Stat`, `Programming error` (OB), String-Konvertierungen, `FB_CommunicationLogger`
+- Sonderanalyse: Versionschaos bei `StockRemoval`-Bausteinen in UH02/UH03
+
+---
+
+## Arbeitsweise mit diesem Repository
+
+- Dateien werden aus TIA Portal exportiert (SCL-Export) und per Git versioniert
+- Aenderungen werden in TIA Portal gemacht, exportiert und dann committed
+- `.scl`-Dateien enthalten den Quellcode der Bausteine; `.xml`-Dateien enthalten UDTs und Datenbloecke
+- `.liblink`-Dateien sind nur Referenzen auf externe Bibliotheken (kein Quellcode)
+- Die `.vci/`-Konfiguration steuert das TIA Portal VCS-Verhalten
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+# JSON Layout-Konfiguration fuer HundM_Fortna SCL-Code-Generierung
+
+## Kontext
+
+Die 5 SPS-Konfigurationen (UH01-UH05) enthalten tausende Zeilen repetitiven SCL-Code in `FB_Main`, `FB_CallSensors`, `FC_Direction` und `FC_Call_Jams`. Dieser Code folgt festen Mustern pro Element-Typ und unterscheidet sich nur in den konkreten Parametern (Adressen, Sensor-IDs, TRO-Nummern, Timing-Werte). Eine JSON-Konfigurationsdatei koennte als **Single Source of Truth** dienen, aus der der gesamte topologie-spezifische SCL-Code generiert wird.
+
+## Identifizierte Element-Typen (aus FB_Main UH01)
+
+| Typ | FB-Typ | Anzahl UH01 | Kennzeichen |
+|---|---|---|---|
+| Conveyor/Carousel | `FB_Conveyor` | 13 | Motor, Grid-Sensor, Schaltschrank |
+| TRO 1Sep | `FB_ILS_MTRO_1Sep` | ~15 | 1 Separator, Entry/Exit Jam |
+| TRO 1Sep + Scanner | `FB_ILS_MTRO_1Sep` | 5 | + Cognex Barcode-Reader |
+| TRO 1Sep1Swi | `FB_ILS_MTRO_1Sep1Swi` | 4 | + Switch mit Direction-Logik |
+| TRO 1Sep SSCC | `FB_ILS_MTRO_1Sep_SSCC` | 2 | + SSCC-Scanner + DReqM Telegramm |
+| TRO Vario | `FB_ILS_MTRO_Vario` | 9 | Ketten-/Variofuerderer |
+| EmptyCarrBuffer | `FB_EmptyCarrBuffer` | 2 | Mehrzeiliger Puffer + Weichen |
+| LoadingBoom | `FB_LoadingBoom_INBOUND` | 2 | Komplex: Boom, Fuss, Stopper, Tilt, Distance |
+| Sensor | `FB_SensorInput` | ~200 | Pro physischem Sensor |
+
+---
+
+## Vorschlag fuer eine standardisierte TRO-Liste
+
+### Uebersicht aller TROs nach Steuerung
+
+Insgesamt wurden **237 TROs** ueber alle 5 Steuerungen identifiziert. Die TRO-IDs folgen dem Schema `TRO<UH-Nr><lfd>` (z.B. TRO100-TRO134 fuer UH01).
+
+| Steuerung | TRO-Bereich | Anzahl TROs | Schwerpunkt |
+|---|---|---|---|
+| UH01 | TRO100-TRO134 | 21 | Inbound, Loading Booms, SSCC-Scanner, Empty Carrier Buffer |
+| UH02 | TRO200-TRO275 | 76 | 3x PinStore-Bloecke (automatisiertes Lager) |
+| UH03 | TRO301-TRO386 | 84 | 3x PinStore-Bloecke (2.1, 2.2, 2.3) + F2H |
+| UH04 | TRO402-TRO424 | 24 | 3x Work Stations (manuelle Arbeitsplaetze) |
+| UH05 | TRO500-TRO531 | 32 | Laengenmessung + Verteilsystem |
+
+### FB-Typ-Verteilung ueber alle Steuerungen
+
+| FB-Typ | Beschreibung | UH01 | UH02 | UH03 | UH04 | UH05 | Gesamt |
+|---|---|---|---|---|---|---|---|
+| `FB_ILS_MTRO_1Sep` | Standard-Separator | ~15 | ~20 | ~25 | ~8 | ~10 | ~78 |
+| `FB_ILS_MTRO_Vario` | Kettenfoerderer (variabel) | 9 | ~15 | ~18 | 4 | ~12 | ~58 |
+| `FB_ILS_MTRO_1Sep1Swi` | Separator + 1 Weiche | 4 | ~8 | ~12 | 3 | 5 | ~32 |
+| `FB_ILS_MTRO_1Sep2Swi` | Separator + 2 Weichen | 0 | ~5 | ~6 | 0 | 0 | ~11 |
+| `FB_ILS_MTRO_PinStore_Auto` | Automatisches Pin-Lager | 0 | ~20 | ~18 | 0 | 0 | ~38 |
+| `FB_ILS_MTRO_1Sep_SSCC` | SSCC-Barcode-Scanner | 2 | 0 | 0 | 0 | 0 | 2 |
+| `FB_ILS_MTRO_Vario_workStation` | Manueller Arbeitsplatz | 0 | 0 | 0 | 3 | 0 | 3 |
+| `FB_EmptyCarrBuffer` | Leertablar-Puffer | 2 | 0 | 0 | 0 | 0 | 2 |
+
+### Detaillierte TRO-Liste UH01
+
+| TRO | FB-Typ | Scanner | Switch | Prio | Besonderheit |
+|---|---|---|---|---|---|
+| TRO100 | 1Sep | - | - | releaseOk | Eingang Kreisel |
+| TRO101_IN | 1Sep | - | - | releaseOk | Eingang Empty Buffer rechts |
+| TRO101 | EmptyCarrBuffer | - | - | Manager | 5-Zeilen Leertablar-Puffer rechts |
+| TRO102_IN | 1Sep | - | - | releaseOk | Eingang Empty Buffer links |
+| TRO102 | EmptyCarrBuffer | - | - | Manager | 5-Zeilen Leertablar-Puffer links |
+| TRO103 | 1Sep | - | - | releaseOk | Zufahrt Loading Boom 1 |
+| TRO104 | 1Sep | BX1103 | - | releaseOk | Stopper vor Boom 1 + Barcode |
+| TRO105 | 1Sep_SSCC | BX1104 + BX1107 | - | releaseOk | SSCC-Scanner Boom 1 + WCS DReqM |
+| TRO106 | 1Sep | - | - | Manager | Abfahrt Boom 1 |
+| TRO107 | 1Sep1Swi | - | cSwi107.1 | Dir2 Manager | Weiche Boom 1 (LS / Clearing) |
+| TRO108 | 1Sep | - | - | releaseOk | Zufahrt Loading Boom 2 |
+| TRO109 | 1Sep | BX1105 | - | releaseOk | Stopper vor Boom 2 + Barcode |
+| TRO110 | 1Sep_SSCC | BX1106 + BX1108 | - | releaseOk | SSCC-Scanner Boom 2 + WCS DReqM |
+| TRO111 | 1Sep | - | - | Manager | Abfahrt Boom 2 |
+| TRO112 | 1Sep1Swi | - | cSwi112.1 | Dir2 Manager | Weiche Boom 2 (LS / Clearing) |
+| TRO113 | 1Sep | BX1101 | - | releaseOk | RFID + Barcode vor Ausfahrt |
+| TRO114 | 1Sep1Swi | - | cSwi114.1 | - | Weiche Inbound Out / Clearing |
+| TRO115 | Vario | - | - | releaseOk | Loaded to Storage (Kette) |
+| TRO116 | 1Sep | - | - | releaseOk | Separator vor Clearing |
+| TRO117 | 1Sep | BX1100 | - | Manager | Clearing Station + Barcode |
+| TRO120 | Vario | - | - | releaseOk | Highway Vario |
+| TRO121 | Vario | - | - | releaseOk | Highway Vario |
+| TRO122 | 1Sep | - | - | releaseOk | Highway Separator |
+| TRO123 | Vario | - | - | releaseOk | Highway Vario |
+| TRO124 | 1Sep1Swi | - | cSwi124.1 | Manager | Weiche Highway (Storage / Inbound) |
+| TRO125 | 1Sep | - | - | Manager | Highway Separator |
+| TRO126 | Vario | - | - | releaseOk | Empty to Storage (Kette) |
+| TRO127 | Vario | - | - | releaseOk | Empty to Inbound (Kette) |
+| TRO128 | Vario | - | - | releaseOk | Loaded to AMR (Kette) |
+| TRO129 | 1Sep | - | - | Manager | Highway Separator |
+| TRO130 | 1Sep | - | - | Manager | Highway Separator |
+| TRO131 | Vario | - | - | releaseOk | Highway Vario |
+| TRO132 | 1Sep | - | - | releaseOk | Highway Separator |
+| TRO133 | Vario | - | - | releaseOk | Highway Vario |
+| TRO134 | Vario | - | - | releaseOk | Highway Vario |
+
+### Spezial-Elemente je Steuerung
+
+| Feature | UH01 | UH02 | UH03 | UH04 | UH05 |
+|---|---|---|---|---|---|
+| SSCC-Scanner | TRO105, TRO110 | - | - | - | - |
+| Cognex Barcode | BX1100-BX1108 | - | - | BX4103 | BX5101 |
+| PinStore (autom. Lager) | - | 3 Bloecke | 3 Bloecke (2.1-2.3) | - | - |
+| Work Station (manuell) | - | - | - | TRO421-423 | - |
+| Laengenmessung | - | - | - | - | TRO500 |
+| Empty Carrier Buffer | TRO101, TRO102 | - | - | - | - |
+| Loading Boom | Boom1, Boom2 | - | - | - | - |
+| Borner (Einschleusung) | TRO101, TRO102 | TRO200, 240, 270, 272 | - | - | TRO500, 502 |
+| F2H (Floor-to-Hub) | - | - | TRO308, 383, 386 | - | - |
+
+### Namenskonvention fuer standardisierte JSON-Konfiguration
+
+Um eine einheitliche JSON pro Steuerung zu erzeugen, wird folgendes Schema empfohlen:
+
+```
+TRO-ID:          TRO<UH-Nr * 100 + lfd>    z.B. TRO115, TRO207, TRO315
+Separator-Nr:    cSep<TRO-ID>.1             z.B. cSep115.1
+Switch-Nr:       cSwi<TRO-ID>.1             z.B. cSwi107.1
+MainTroNo:       cMainTro<TRO-ID>           z.B. cMainTro115
+JamArea-DB:      DB_JamArea<4-stellig>      z.B. DB_JamArea0107
+Scanner-ID:      cScannerBX<4-stellig>      z.B. cScannerBX1104
+HMI-Pfad:        DB_Interface_HMI.stTRO.TRO<ID>
+```
+
+---
+
+## Vorgeschlagene JSON-Struktur
+
+### 1. Projekt-Header & SPS-Konfiguration
+
+```json
+{
+  "$schema": "hmf-layout-v1.schema.json",
+  "version": "1.0",
+  "project": "HundM_Fortna",
+
+  "plc": {
+    "id": "UH01",
+    "configName": "=A01+UH01-KF00",
+    "plcId": "cPLCID",
+    "connectionIdWCSBL": 10
+  },
+
+  "controlUnits": [
+    {
+      "id": "OF1",
+      "safetySignal": "DB_InterfaceSafety.stFromSafety.EStopMainOF1.Q",
+      "mainContactors": [
+        "DB_InterfaceSafety.stFromSafety.stMainContactorsUH01.Q",
+        "DB_InterfaceSafety.stFromSafety.stMainContactorsUC0110.Q",
+        "DB_InterfaceSafety.stFromSafety.stMainContactorsUC0111.Q"
+      ],
+      "machineState": "DB_MachineGlobal.stStateMainOF1"
+    },
+    {
+      "id": "OF2",
+      "safetySignal": "DB_InterfaceSafety.stFromSafety.EStopMainOF2.Q",
+      "mainContactors": [
+        "DB_InterfaceSafety.stFromSafety.stMainContactorsUC011.Q"
+      ],
+      "machineState": "DB_MachineGlobal.stStateMainOF2"
+    }
+  ]
+}
+```
+
+### 2. Sensoren (erzeugt `FB_CallSensors`)
+
+```json
+"sensors": [
+  {
+    "id": "BG0280",
+    "constant": "cInBG0280",
+    "hwInput": "BG0280",
+    "controlUnit": "OF1",
+    "comment": "TRO104 Sep Sensor"
+  },
+  {
+    "id": "BG0282",
+    "constant": "cInBG0282",
+    "hwInput": "BG0282",
+    "controlUnit": "OF1",
+    "comment": "LoadingBoom1 Stopper1"
+  }
+]
+```
+
+### 3. Conveyors / Carousels (erzeugt REGION Conveyor in `FB_Main`)
+
+#### Standard-Conveyor (Carousel mit Grid-Sensor)
+
+```json
+"conveyors": [
+  {
+    "id": "Carousel0101",
+    "instanceName": "fbCarousel0101",
+    "comment": "Eingangskreisel",
+    "controlUnit": "OF1",
+    "settings": {
+      "energySafeTime": "cTimeEnergySafe",
+      "gridActive": true,
+      "motorProtectName": "FC0060",
+      "gridSenName": "BG3347"
+    },
+    "io": {
+      "enabled": "cTodoTRUE",
+      "gridSensor": "cInBG3347",
+      "gridQuit": ["SF0031", "SF0002"],
+      "motorProtection": "FC0060",
+      "powerContactor": "MA0060",
+      "hmiPath": "DB_Interface_HMI.stConveyors.stCarousel.stCar0101"
+    },
+    "requestRunSources": [
+      { "type": "startupCounter", "value": 100 },
+      { "type": "restart" },
+      { "type": "troCarouselReq", "tro": "TRO100" },
+      { "type": "troCarouselReq", "tro": "TRO101_IN" },
+      { "type": "troCarouselReq", "tro": "TRO102_IN" }
+    ]
+  }
+]
+```
+
+#### Buersten-Conveyor (Subtype brush)
+
+```json
+{
+  "id": "Conveyor4103_B",
+  "instanceName": "fbConveyor4103_B",
+  "comment": "Buersten Highway Loaded to Storage",
+  "controlUnit": "OF2",
+  "subtype": "brush",
+  "settings": {
+    "energySafeTime": "T#90s",
+    "gridActive": false,
+    "motorProtectName": "FC0152"
+  },
+  "io": {
+    "motorProtection": "FC0152",
+    "powerContactor": "MA0152",
+    "hmiPath": "DB_Interface_HMI.stConveyors.stCarousel.stCar4103_B"
+  },
+  "brushConfig": {
+    "triggerSensor": "cInBG3140",
+    "jamSensor": "cInBG3143",
+    "fullSensor": "cInBG3142",
+    "taktTime": "T#1s"
+  }
+}
+```
+
+### 4. TROs (Transfer Route Objects)
+
+#### TRO 1Sep — Standard-Separator
+
+```json
+"tros": [
+  {
+    "id": "TRO100",
+    "type": "1Sep",
+    "fbType": "FB_ILS_MTRO_1Sep",
+    "mainTroNo": "cMainTro100",
+    "controlUnit": "OF1",
+    "comment": "Eingang Kreisel",
+    "separator": {
+      "no": "cSep100.1",
+      "delayToNextItem": "TimeForSepWaiting_Short",
+      "trailingTime": "T#600ms",
+      "handlingTime": "T#200ms",
+      "jamTime": "TimeForSepJam",
+      "senFree": "T#1500ms",
+      "senWait": "T#4000ms",
+      "plugged": {
+        "jam": true,
+        "part": false,
+        "scanner": false
+      },
+      "sensorInSep": "cInBG3242"
+    },
+    "sensorJam2": "cInBG3243",
+    "priority": { "releaseOk": true },
+    "call": {
+      "carouselRun": "fbCarousel0101.xOutConveyorFullSpeed",
+      "release": "DB_TRO_TEST.TRO100"
+    },
+    "jamAreas": {
+      "entry": "DB_JamArea0100.stJam0100_1",
+      "exit": "DB_JamArea0101.stJam0101_1"
+    },
+    "outputs": {
+      "stopper1": "MB3242"
+    },
+    "hmi": "DB_Interface_HMI.stTRO.TRO100"
+  }
+]
+```
+
+#### TRO 1Sep1Swi — Separator + Switch mit Direction-Logik
+
+```json
+{
+  "id": "TRO107",
+  "type": "1Sep1Swi",
+  "fbType": "FB_ILS_MTRO_1Sep1Swi",
+  "mainTroNo": "cMainTro107",
+  "controlUnit": "OF1",
+  "comment": "Switch Boom 1",
+  "separator": {
+    "no": "cSep107.1",
+    "delayToNextItem": "TimeForSepWaiting_Short",
+    "trailingTime": "T#100ms",
+    "handlingTime": "T#50ms",
+    "jamTime": "TimeForSepJam",
+    "plugged": { "jam": true, "part": false, "scanner": false },
+    "sensorInSep": "cInBG3306"
+  },
+  "sensorJam2": "cInBG3305",
+  "sensorJam3": "cInBG3330",
+  "switch": {
+    "no": "cSwi107.1",
+    "pluggedExSen3": false,
+    "pluggedExSen4": false,
+    "nTo1Destinations": 3
+  },
+  "settings": {
+    "prioDir2": true
+  },
+  "priority": {
+    "managerDir2In": "DB_Prozessdaten.stPriorityManager.udt_TRO107.TroIn",
+    "managerDir2Out": "DB_Prozessdaten.stPriorityManager.udt_TRO107.TroOut"
+  },
+  "call": {
+    "carouselRun1": "fbCarousel0102.xOutConveyorFullSpeed",
+    "release": "true"
+  },
+  "jamAreas": {
+    "entry": "DB_JamArea0102.stJam0102_1",
+    "exit2": "DB_JamArea0103.stJam0103_1",
+    "exit3": "DB_JamArea0102.stJam0102_2"
+  },
+  "outputs": {
+    "stopper1": "MB3306",
+    "sw1ExTo3": "MB3304"
+  },
+  "hmi": "DB_Interface_HMI.stTRO.TRO107",
+  "direction": {
+    "switchNo": "cSwi107.1",
+    "carrierSource": "DB_JamArea0102.stJam0102_1.arCarrier[1]"
+  }
+}
+```
+
+#### TRO Vario — Kettenfoerderer
+
+```json
+{
+  "id": "TRO115",
+  "type": "Vario",
+  "fbType": "FB_ILS_MTRO_Vario",
+  "mainTroNo": "cMainTro115",
+  "controlUnit": "OF1",
+  "comment": "Loaded To Storage Vario",
+  "separator": {
+    "no": "cSep115.1",
+    "delayToNextItem": "TimeForSepWaiting_Short",
+    "trailingTime": "T#800ms",
+    "handlingTime": "T#300ms",
+    "jamTime": "TimeForSepJam",
+    "senFree": "T#2000ms",
+    "senWait": "T#5000ms",
+    "plugged": { "jam": false, "part": false, "scanner": false },
+    "sensorInSep": "cInBG3025"
+  },
+  "vario": {
+    "continousEmptying": false,
+    "waitForJog": "T#300ms",
+    "convEmpty": "T#45000ms",
+    "countCarrier": 1,
+    "waitForStop": "T#3s",
+    "carrierInPosDelay": "T#1200ms",
+    "carrierInPosEdgeDelay": "T#100ms",
+    "rasterHigh": "T#5s",
+    "rasterLow": "T#5s",
+    "jamSenDelayActive": true,
+    "jamSenDelay": "T#2s",
+    "sensors": {
+      "carrInPos": "cInBG3026",
+      "finger": "cInBG3027",
+      "lastPos": "cInBG3000",
+      "jam": "cInBG3001"
+    }
+  },
+  "settings": { "isBorner": true },
+  "priority": { "releaseOk": true },
+  "call": {
+    "motorProtection": "FC0145",
+    "automatic": "#t_Automatik_OF1 AND SF0120",
+    "errorQuit": "SF0002",
+    "release": "DB_TRO_TEST.TRO115"
+  },
+  "jamAreas": {
+    "entry": "DB_JamArea4104.stJam4104_1",
+    "finger": "DB_JamArea4103.stJam4103_1"
+  },
+  "outputs": {
+    "stopper": "MB3025",
+    "varioMotor": "MA0145"
+  },
+  "hmi": "DB_Interface_HMI.stTRO.TRO115"
+}
+```
+
+#### TRO 1Sep_SSCC — SSCC-Scanner + WCS-Telegramm
+
+```json
+{
+  "id": "TRO105",
+  "type": "1Sep_SSCC",
+  "fbType": "FB_ILS_MTRO_1Sep_SSCC",
+  "mainTroNo": "cMainTro105",
+  "controlUnit": "OF1",
+  "comment": "SSCC Scanner Boom 1",
+  "separator": {
+    "no": "cSep105.1",
+    "delayToNextItem": "TimeForSepWaiting_Short",
+    "trailingTime": "T#600ms",
+    "handlingTime": "T#200ms",
+    "jamTime": "TimeForSepJam",
+    "senFree": "T#1500ms",
+    "senWait": "T#4000ms",
+    "plugged": { "jam": true, "part": false, "scanner": true },
+    "sensorInSep": "cInBG3280"
+  },
+  "sensorJam2": "cInBG3281",
+  "scanner": {
+    "id": "cScannerBX1104",
+    "prefix": "bx1104",
+    "hwResults": "BX1104~Ergebnisse_-_64_Bytes_1",
+    "checkASCII": true,
+    "timeout": "T#3000ms"
+  },
+  "ssccScanner": {
+    "prefix": "bx1107",
+    "hwResults": "BX1107~Ergebnisse_-_64_Bytes_1",
+    "checkASCII": true,
+    "timeout": "T#3s",
+    "sensorEndMeasurement": "cInBG3281"
+  },
+  "priority": { "releaseOk": true },
+  "call": {
+    "carouselRun": "true",
+    "release": "FB_CommunicationWCSBL_DB.fbTeleHandler.xOutConnectionActive OR IBN.xFahrenOhneTcpPartner"
+  },
+  "jamAreas": {
+    "entry": "DB_JamArea0104.stJam0104_3",
+    "exit": "DB_JamArea0106.stJam0106_2"
+  },
+  "outputs": { "stopper1": "MB3280" },
+  "hmi": "DB_Interface_HMI.stTRO.TRO105",
+  "correction": {
+    "station": 0,
+    "carrierExpect": "DB_JamArea0104.stJam0104_3.arCarrier[1]"
+  },
+  "wcsTelegram": {
+    "type": "DReqM",
+    "decisionPoint": "cDP_DOCK_01",
+    "dockDoor": "1",
+    "ssccReq": true,
+    "lengthReq": false,
+    "dockDoorReq": true
+  }
+}
+```
+
+### 5. Loading Booms
+
+```json
+"loadingBooms": [
+  {
+    "id": "LoadingBoom1",
+    "instanceName": "fbLoadingBoom1",
+    "controlUnit": "OF1",
+    "comment": "Ladeschleife 1",
+    "relatedTro": "TRO104",
+    "controls": {
+      "btnReleaseMT1": "SF0305",
+      "switchLoadingPos2": "SF0306",
+      "btnBack": null,
+      "btnForth": null,
+      "btnReleaseMT2": "SF0332",
+      "switchFootUp": null,
+      "switchFootDown": null,
+      "switchLightOnOff": "SF0041",
+      "btnBoomActive": "SF0044",
+      "btnReset": ["SF0043", "SF0002", "IBN.xQuit"],
+      "switchFootManual": "SF0025"
+    },
+    "boom": {
+      "motorProtection": ["FC0070", "FC0072"],
+      "limitForth": "cInBG3343",
+      "limitForthEmergency": "SF0051",
+      "limitBack": "cInBG3344",
+      "limitBackEmergency": "SF0050",
+      "bumperOk": true
+    },
+    "foot": {
+      "motorProtection": "FC0321",
+      "limitUp": "SF0322",
+      "limitDown": "SF0323"
+    },
+    "timings": {
+      "boomInput": "T#5s",
+      "wheelInput": "T#5s",
+      "senWaitStopper1": "T#100ms",
+      "waitAfterReleaseStopper1": "T#1200ms",
+      "waitBeforeSwitchStopper2": "T#4000ms",
+      "trailingStopper2": "T#150ms"
+    },
+    "tilt": {
+      "analogInput": "wTiltSensorLS1",
+      "hmiBasePath": "DB_Interface_HMI.stLoadingBoom.stDataBoom1"
+    },
+    "distance": {
+      "analogInput": "wDistanceSensorLS1",
+      "startSlow": 2510,
+      "startFast": 2520,
+      "hmiBasePath": "DB_Interface_HMI.stLoadingBoom.stDataBoom1"
+    },
+    "callSensors": {
+      "sen2mThreshold": "cInBG0287",
+      "senJamEntr": "cInBG0286",
+      "senJamExit1": "cInBG0285",
+      "senJamExit2": "cInBG3276",
+      "senStopper1": "cInBG0282",
+      "senStopper2": "cInBG0283"
+    },
+    "jamAreas": {
+      "stopper": "DB_JamArea0104.stJam0104_2",
+      "exit": "DB_JamArea0104.stJam0104_3"
+    },
+    "outputs": {
+      "light": "QA0012",
+      "boomActive": "PF0044",
+      "ledMovement": "PF0287",
+      "stopper1Clamp": "MB0282",
+      "stopper1Finger": "MB0284",
+      "stopper2": "MB0283",
+      "boomForth1": "QA0071",
+      "boomForth2": "QA0073",
+      "boomBack1": "MA0070",
+      "boomBack2": "MA0072",
+      "footUp": "DQ0322",
+      "footDown": "DQ0323",
+      "footSpeed1": "DQ0324"
+    },
+    "hmi": "DB_Interface_HMI.stLoadingBoom.stDataBoom1"
+  }
+]
+```
+
+### 6. Empty Carrier Buffers (mehrzeiliger Puffer)
+
+```json
+"emptyCarrBuffers": [
+  {
+    "id": "TRO101",
+    "instanceName": "TRO101",
+    "mainTroNo": "cMainTro101",
+    "controlUnit": "OF1",
+    "comment": "Empty Buffer rechts",
+    "numberOfLines": 5,
+    "storageDb": "DB_JamBuffer101",
+    "inTro": {
+      "id": "TRO101_IN",
+      "separator": {
+        "no": 999,
+        "delayToNextItem": "TimeForSepWaiting_Short",
+        "trailingTime": "T#100ms",
+        "handlingTime": "T#50ms",
+        "jamTime": "TimeForSepJam",
+        "sensorInSep": "cInBG3246"
+      },
+      "isBorner": true,
+      "bornerDest": "cDestInboundLS",
+      "carouselRun": "fbCarousel0101.xOutConveyorFullSpeed",
+      "jamEntry": "DB_JamArea0101.stJam0101_1",
+      "stopper": "MB3246",
+      "hmi": "DB_Interface_HMI.stTRO.TRO101_In"
+    },
+    "separatorLines": [
+      { "line": 1, "jamLength": 5,  "sensor": "cInBG3320", "handlingTime": "T#200ms", "trailingTime": "T#500ms", "senFree": "T#1500ms", "senWait": "T#3000ms" },
+      { "line": 2, "jamLength": 7,  "sensor": "cInBG3321", "handlingTime": "T#200ms", "trailingTime": "T#500ms", "senFree": "T#1500ms", "senWait": "T#3000ms" },
+      { "line": 3, "jamLength": 10, "sensor": "cInBG3322", "handlingTime": "T#200ms", "trailingTime": "T#500ms", "senFree": "T#1500ms", "senWait": "T#3000ms" },
+      { "line": 4, "jamLength": 10, "sensor": "cInBG3323", "handlingTime": "T#200ms", "trailingTime": "T#500ms", "senFree": "T#1500ms", "senWait": "T#3000ms" },
+      { "line": 5, "jamLength": 10, "sensor": "cInBG3324", "handlingTime": "T#200ms", "trailingTime": "T#500ms", "senFree": "T#1500ms", "senWait": "T#3000ms" }
+    ],
+    "jamSensors": ["cInBG3250", "cInBG3251", "cInBG3252", "cInBG3253", "cInBG3254"],
+    "switchLineOutputs": ["MB3250", "MB3251", "MB3252", "MB3253", "MB3254"],
+    "separatorStoreOutputs": ["MB3320", "MB3321", "MB3322", "MB3323", "MB3324"],
+    "exitJam": "DB_JamArea0102.stJam0102_2",
+    "exitSensor": "cInBG3330",
+    "priority": {
+      "managerIn": "DB_Prozessdaten.stPriorityManager.udt_TRO101.TroIn",
+      "managerOut": "DB_Prozessdaten.stPriorityManager.udt_TRO101.TroOut"
+    },
+    "hmi": "DB_Interface_HMI.stTRO.TRO101"
+  }
+]
+```
+
+### 7. Routing / FC_Direction (erzeugt CASE-Statement)
+
+```json
+"routing": {
+  "switches": [
+    {
+      "switchNo": "cSwi107.1",
+      "comment": "Switch 107.1 Boom 1",
+      "rules": [
+        { "destination": "cDestInboundLS", "direction": 1, "comment": "LINKS - zu Ladeschleife" },
+        { "destinations": ["cDestClearing", "cDestInboundOut", "cDestInboundLS_Extra"], "direction": 2, "comment": "RECHTS - Clearing/Inbound verlassen" }
+      ],
+      "default": 2
+    },
+    {
+      "switchNo": "cSwi112.1",
+      "comment": "Switch 112.1 Boom 2",
+      "rules": [
+        { "destinations": ["cDestInboundLS", "cDestInboundLS_Extra"], "direction": 1, "comment": "LINKS - zu Ladeschleife" },
+        { "destinations": ["cDestClearing", "cDestInboundOut"], "direction": 2, "comment": "RECHTS - Clearing/Inbound verlassen" }
+      ],
+      "default": 2
+    },
+    {
+      "switchNo": "cSwi114.1",
+      "comment": "Switch 114.1",
+      "rules": [
+        { "destination": "cDestInboundOut", "direction": 1, "comment": "LINKS - Inbound verlassen" },
+        { "destination": "cDestClearing", "direction": 2, "comment": "RECHTS - Clearing-Station" }
+      ],
+      "default": 0
+    },
+    {
+      "switchNo": "cSwi124.1",
+      "comment": "Switch 124.1",
+      "rules": [
+        { "destination": "cDestHighwayStorage", "direction": 1, "comment": "LINKS - zum Storage" },
+        { "destination": 0, "direction": 2, "comment": "RECHTS - zum Inbound (Standard)" }
+      ],
+      "default": 2
+    }
+  ]
+}
+```
+
+### 8. Jam Areas
+
+```json
+"jamAreas": [
+  {
+    "id": "JamArea0100",
+    "db": "DB_JamArea0100",
+    "slots": [
+      { "name": "stJam0100_1", "capacity": 5 }
+    ]
+  },
+  {
+    "id": "JamArea0101",
+    "db": "DB_JamArea0101",
+    "slots": [
+      { "name": "stJam0101_1", "capacity": 5 },
+      { "name": "stJam0101_2", "capacity": 5 }
+    ]
+  },
+  {
+    "id": "JamArea0102",
+    "db": "DB_JamArea0102",
+    "slots": [
+      { "name": "stJam0102_1", "capacity": 5 },
+      { "name": "stJam0102_2", "capacity": 5 },
+      { "name": "stJam0102_3", "capacity": 5 },
+      { "name": "stJam0102_4", "capacity": 5 },
+      { "name": "stJam0102_5", "capacity": 5 },
+      { "name": "stJam0102_6", "capacity": 5 }
+    ]
+  }
+]
+```
+
+### 9. Scanners (Cognex Barcode-Reader)
+
+```json
+"scanners": [
+  {
+    "id": "BX1100",
+    "constant": "cScannerBX1100",
+    "prefix": "bx1100",
+    "hwResults": "BX1100~Ergebnisse_-_64_Bytes_1",
+    "usedByTro": "TRO117"
+  },
+  {
+    "id": "BX1101",
+    "constant": "cScannerBX1101",
+    "prefix": "bx1101",
+    "hwResults": "BX1101~Ergebnisse_-_64_Bytes_1",
+    "usedByTro": "TRO113"
+  },
+  {
+    "id": "BX1103",
+    "constant": "cScannerBX1103",
+    "prefix": "bx1103",
+    "hwResults": "BX1103~Ergebnisse_-_64_Bytes_1",
+    "usedByTro": "TRO104"
+  },
+  {
+    "id": "BX1104",
+    "constant": "cScannerBX1104",
+    "prefix": "bx1104",
+    "hwResults": "BX1104~Ergebnisse_-_64_Bytes_1",
+    "usedByTro": "TRO105"
+  },
+  {
+    "id": "BX1105",
+    "constant": "cScannerBX1105",
+    "prefix": "bx1105",
+    "hwResults": "BX1105~Ergebnisse_-_64_Bytes_1",
+    "usedByTro": "TRO109"
+  },
+  {
+    "id": "BX1106",
+    "constant": "cScannerBX1106",
+    "prefix": "bx1106",
+    "hwResults": "BX1106~Ergebnisse_-_64_Bytes_1",
+    "usedByTro": "TRO110"
+  },
+  {
+    "id": "BX1107",
+    "constant": "cScannerBX1107",
+    "prefix": "bx1107",
+    "hwResults": "BX1107~Ergebnisse_-_64_Bytes_1",
+    "comment": "SSCC Scanner Boom 1",
+    "usedByTro": "TRO105"
+  },
+  {
+    "id": "BX1108",
+    "constant": "cScannerBX1108",
+    "prefix": "bx1108",
+    "hwResults": "BX1108~Ergebnisse_-_64_Bytes_1",
+    "comment": "SSCC Scanner Boom 2",
+    "usedByTro": "TRO110"
+  }
+]
+```
+
+### 10. Sonderlogik — Hybrid-Ansatz (customCode fuer seltene Einzelfaelle)
+
+Haeufige Muster werden als eigene JSON-Felder modelliert (scanner, ssccScanner, wcsTelegram, brushConfig, correction). Seltene Einzelfaelle werden als `customCode`-Bloecke eingebettet:
+
+```json
+{
+  "id": "TRO117",
+  "type": "1Sep",
+  "fbType": "FB_ILS_MTRO_1Sep",
+  "mainTroNo": "cMainTro117",
+  "controlUnit": "OF1",
+  "comment": "Clearing Station",
+  "separator": {
+    "no": "cSep117.1",
+    "delayToNextItem": "TimeForSepWaiting_Short",
+    "trailingTime": "T#100ms",
+    "handlingTime": "T#50ms",
+    "jamTime": "TimeForSepJam",
+    "plugged": { "jam": true, "part": true, "scanner": true },
+    "sensorInSep": "cInBG3300"
+  },
+  "sensorJam2": "cInBG3304",
+  "scanner": {
+    "id": "cScannerBX1100",
+    "prefix": "bx1100",
+    "hwResults": "BX1100~Ergebnisse_-_64_Bytes_1",
+    "checkASCII": true,
+    "timeout": "T#5s"
+  },
+  "correction": {
+    "station": 0,
+    "carrierExpect": "DB_JamArea0102.stJam0102_6.arCarrier[1]"
+  },
+  "customCode": {
+    "beforeCall": [
+      "#rTrig_ClarificationButton(CLK := \"SF0032\");"
+    ],
+    "releaseExpression": "#rTrig_ClarificationButton.Q",
+    "afterCall": [
+      "// Clearing-Station: Trolley loeschen",
+      "IF NOT \"DB_Inputs\".Sensors[\"cInBG3300\"].xDirectSensor AND \"DB_Interface_HMI\".stClearingStation.xDeleteTrolley THEN",
+      "    \"DB_JamArea0102\".stJam0102_6.arCarrier[1] := #stEmptyCarrier;",
+      "    \"DB_Interface_HMI\".stClearingStation.xDeleteTrolley := FALSE;",
+      "    #TRO117.nState := 100;",
+      "END_IF;",
+      "",
+      "// Clearing-Station: Ladung loeschen",
+      "IF NOT \"BG3301\" AND \"DB_Interface_HMI\".stClearingStation.xDeleteLoad THEN",
+      "    \"DB_JamArea0102\".stJam0102_6.arCarrier[1].bStatus.%X1 := FALSE;",
+      "    \"DB_Interface_HMI\".stClearingStation.xDeleteLoad := FALSE;",
+      "END_IF;",
+      "",
+      "// HMI-Anzeige aktualisieren",
+      "\"DB_Interface_HMI\".stClearingStation.stFirstCarrierInStation := \"DB_JamArea0102\".stJam0102_6.arCarrier[1];",
+      "\"DB_Interface_HMI\".stClearingStation.xTrolleyInStation := \"DB_Inputs\".Sensors[\"cInBG3300\"].xDbncdSensor;"
+    ]
+  }
+}
+```
+
+---
+
+### 11. Connections — Physische Topologie (TRO-Verkettung)
+
+Jede Verbindung beschreibt den Pfad: Quell-TRO + Exit-Slot → JamArea → Ziel-TRO + Entry-Slot.
+Switch-Ausgaenge haben nummerierte Exit-Slots (`exit2`, `exit3`); normale TROs haben nur `exit`.
+
+```json
+"connections": [
+  { "from": "TRO100",  "exitSlot": "exit",  "jamArea": "DB_JamArea0101.stJam0101_1", "to": "TRO101_IN", "entrySlot": "entry", "comment": "Eingang → Entry Buffer" },
+  { "from": "TRO100",  "exitSlot": "exit",  "jamArea": "DB_JamArea0101.stJam0101_1", "to": "TRO101",    "entrySlot": "entry", "comment": "Parallel: direkt in EmptyBuffer" },
+  { "from": "TRO101",  "exitSlot": "exit",  "jamArea": "DB_JamArea0102.stJam0102_2", "to": "TRO107",    "entrySlot": "entry", "comment": "EmptyBuffer → Switch Boom1" },
+  { "from": "TRO102",  "exitSlot": "exit",  "jamArea": "DB_JamArea0102.stJam0102_1", "to": "TRO107",    "entrySlot": "entry" },
+  { "from": "TRO107",  "exitSlot": "exit2", "jamArea": "DB_JamArea0103.stJam0103_1", "to": "TRO103",    "entrySlot": "entry", "direction": 1, "comment": "Dir1=LS1" },
+  { "from": "TRO107",  "exitSlot": "exit3", "jamArea": "DB_JamArea0102.stJam0102_2", "to": "TRO112",    "entrySlot": "entry", "direction": 2, "comment": "Dir2=weiter" },
+  { "from": "TRO103",  "exitSlot": "exit",  "jamArea": "DB_JamArea0104.stJam0104_1", "to": "TRO104",    "entrySlot": "entry" },
+  { "from": "TRO104",  "exitSlot": "exit",  "jamArea": "DB_JamArea0104.stJam0104_2", "to": "LoadingBoom1", "entrySlot": "stopper" },
+  { "from": "TRO106",  "exitSlot": "exit",  "jamArea": "DB_JamArea0102.stJam0102_2", "to": "TRO112",    "entrySlot": "entry", "comment": "LS1 Rueckleitung" },
+  { "from": "TRO112",  "exitSlot": "exit2", "jamArea": "DB_JamArea0107.stJam0107_1", "to": "TRO108",    "entrySlot": "entry", "direction": 1, "comment": "Dir1=LS2" },
+  { "from": "TRO112",  "exitSlot": "exit3", "jamArea": "DB_JamArea0102.stJam0102_3", "to": "TRO113",    "entrySlot": "entry", "direction": 2, "comment": "Dir2=Clearing" },
+  { "from": "TRO111",  "exitSlot": "exit",  "jamArea": "DB_JamArea0102.stJam0102_3", "to": "TRO113",    "entrySlot": "entry", "comment": "LS2 Rueckleitung" },
+  { "from": "TRO113",  "exitSlot": "exit",  "jamArea": "DB_JamArea0102.stJam0102_4", "to": "TRO114",    "entrySlot": "entry" },
+  { "from": "TRO114",  "exitSlot": "exit2", "jamArea": "DB_JamArea4104.stJam4104_1", "to": null,         "entrySlot": null,    "direction": 1, "comment": "Dir1=InboundOut→WCS" },
+  { "from": "TRO114",  "exitSlot": "exit3", "jamArea": "DB_JamArea0102.stJam0102_5", "to": "TRO116",    "entrySlot": "entry", "direction": 2, "comment": "Dir2=Clearing" }
+]
+```
+
+**Mehrwert `connections`**:
+
+- Topologie-Validierung: Generator prueft ob jede in `tros[].jamAreas` genannte JamArea auch in `connections` erscheint
+- Topologie-Diagramme: Aus `connections` wird automatisch ein Mermaid-Flowchart erzeugt
+- Cross-Config-Vergleich: `connections` von UH01 vs UH04 direkt vergleichbar
+
+---
+
+### 12. Destinations — Abstrakte Routing-Tabelle
+
+Beschreibt pro Carrier-Ziel: welche Switches wie geschaltet werden, den vollstaendigen TRO-Pfad und die Endaktion.
+Ermoeglicht automatische Generierung von `FC_Direction` ohne manuelles Pflegen von `routing.switches`.
+
+```json
+"destinations": [
+  {
+    "id": "cDestInboundLS",
+    "constant": 100,
+    "description": "Carrier in Ladeschleife beladen (Loading Station 1 oder 2)",
+    "routes": [
+      {
+        "id": "route_LS1",
+        "description": "Weg zur Loading Station 1 (Boom 1)",
+        "switchDecisions": [
+          { "tro": "TRO107", "switch": "cSwi107.1", "direction": 1 },
+          { "tro": "TRO112", "switch": "cSwi112.1", "direction": 2 }
+        ],
+        "path": ["TRO107", "TRO103", "TRO104", "LoadingBoom1", "TRO105", "TRO106"],
+        "terminal": { "type": "loadingBoom", "element": "LoadingBoom1" }
+      },
+      {
+        "id": "route_LS2",
+        "description": "Weg zur Loading Station 2 (Boom 2)",
+        "switchDecisions": [
+          { "tro": "TRO107", "switch": "cSwi107.1", "direction": 2 },
+          { "tro": "TRO112", "switch": "cSwi112.1", "direction": 1 }
+        ],
+        "path": ["TRO107", "TRO112", "TRO108", "TRO109", "LoadingBoom2", "TRO110", "TRO111"],
+        "terminal": { "type": "loadingBoom", "element": "LoadingBoom2" }
+      }
+    ],
+    "wcsTelegram": { "type": "DReqM", "decisionPoints": ["cDP_DOCK_01", "cDP_DOCK_02"] }
+  },
+  {
+    "id": "cDestClearing",
+    "constant": 200,
+    "description": "Carrier zur Clearing-/Error-Station",
+    "routes": [
+      {
+        "id": "route_clearing",
+        "switchDecisions": [
+          { "tro": "TRO107", "switch": "cSwi107.1", "direction": 2 },
+          { "tro": "TRO112", "switch": "cSwi112.1", "direction": 2 },
+          { "tro": "TRO114", "switch": "cSwi114.1", "direction": 2 }
+        ],
+        "path": ["TRO107", "TRO112", "TRO113", "TRO114", "TRO116", "TRO117"],
+        "terminal": { "type": "clearingStation", "element": "TRO117" }
+      }
+    ]
+  },
+  {
+    "id": "cDestInboundOut",
+    "constant": 300,
+    "description": "Carrier verlaesst das Inbound-System",
+    "routes": [
+      {
+        "id": "route_exit",
+        "switchDecisions": [
+          { "tro": "TRO114", "switch": "cSwi114.1", "direction": 1 }
+        ],
+        "path": ["TRO113", "TRO114"],
+        "terminal": { "type": "wcsTelegram", "action": "cSTRAIGHT", "decisionPoint": "cDP_INBOUND_OUT" }
+      }
+    ]
+  },
+  {
+    "id": "cDestHighwayStorage",
+    "constant": 400,
+    "description": "Carrier faehrt zum Storage ueber Highway",
+    "routes": [
+      {
+        "id": "route_storage",
+        "switchDecisions": [
+          { "tro": "TRO124", "switch": "cSwi124.1", "direction": 1 }
+        ],
+        "path": ["TRO113", "TRO114", "TRO120", "TRO121", "TRO122", "TRO123", "TRO124"],
+        "terminal": { "type": "wcsTelegram", "action": "cSTORAGE", "decisionPoint": "cDP_HIGHWAY" }
+      }
+    ]
+  }
+]
+```
+
+**Auswirkung auf bestehende Abschnitte**:
+
+| Abschnitt | Auswirkung |
+|---|---|
+| `routing.switches[].rules` | Kann aus `destinations[].routes[].switchDecisions` abgeleitet werden (Single Source of Truth) |
+| `tros[].jamAreas` | Bleibt explizit fuer Debugging; Generator validiert Konsistenz gegen `connections[]` |
+| `FC_Direction` (generiert) | Wird kuenftig aus `destinations` statt aus `routing.switches` generiert |
+
+**Mehrwert `destinations`**:
+
+- `FC_Direction` auto-generieren: Switch-Regeln kommen direkt aus `switchDecisions`
+- Dokumentation: vollstaendiger Carrier-Pfad pro Ziel als Planungsgrundlage
+- Simulation: Carrier-Fluss kann ohne SPS per Graph-Traversal simuliert werden
+
+---
+
+## Welche SCL-Bausteine werden daraus generiert?
+
+| Ziel-Baustein | Generiert aus JSON-Abschnitt |
+|---|---|
+| `FB_Main` VAR-Deklaration | `conveyors[]`, `tros[]`, `loadingBooms[]`, `emptyCarrBuffers[]` |
+| `FB_Main` REGION Conveyor | `conveyors[]` — Settings + Call-Pattern je Subtype |
+| `FB_Main` REGION TRO | `tros[]` — Separator-Settings + Call je fbType |
+| `FB_Main` REGION LoadingBoom | `loadingBooms[]` — Controls/Boom/Foot/Call/Outputs |
+| `FB_Main` REGION EmptyCarrBuffer | `emptyCarrBuffers[]` — Lines/Jams/Call |
+| `FB_Main` REGION Reinitialisieren | alle `tros[].mainTroNo` + `emptyCarrBuffers[].mainTroNo` |
+| `FB_CallSensors` | `sensors[]` — repetitiver Call-Block pro Sensor |
+| `FC_Direction` | `routing.switches[]` — CASE-Statement |
+| `FC_Call_Jams` | `jamAreas[]` — Jam-Aufrufe |
+| `FC_CARR_GLOB_CORRECTION` | TROs mit `correction`-Feld |
+| Konstanten-Tabelle | Alle `constant`-Felder — TIA-Konstantenliste |
+
+---
+
+## Vorteile
+
+1. **Single Source of Truth**: Aenderung an einem Ort (JSON) statt in 5 verschiedenen 3000-9000 Zeilen SCL-Dateien
+2. **Fehlerreduktion**: Kein Copy-Paste mehr zwischen UH01-UH05
+3. **Review**: Topologie-Aenderungen sind als JSON-Diff lesbar
+4. **Neues Projekt**: Nur neue JSON-Datei anlegen, Code wird generiert
+5. **Validierung**: JSON-Schema kann Pflichtfelder, gueltige Typen etc. pruefen
+
+---
+
+## Sonderlogik-Behandlung (Hybrid-Ansatz)
+
+| Muster | Haeufigkeit | Behandlung |
+|---|---|---|
+| Scanner + Correction | 5x pro UH | Eigene JSON-Felder (`scanner`, `correction`) |
+| SSCC-Scanner + WCS-Telegramm | 2x pro UH | Eigene JSON-Felder (`ssccScanner`, `wcsTelegram`) |
+| Buersten-Taktlogik | 4x in UH01 | Eigenes JSON-Feld (`brushConfig`) |
+| Priority Manager | ~10x pro UH | Eigenes JSON-Feld (`priority`) |
+| Clearing-Station (Delete-Buttons) | 1x in UH01 | `customCode.afterCall` |
+| Laengenmessung DReqM | 1x in UH01/UH05 | `customCode.afterCall` |
+
+---
+
+## Offene Designentscheidungen
+
+1. **Ausdruck-Sprache**: Felder wie `release` enthalten SCL-Ausdruecke (`#fbLoadingBoom1.xOutReady AND ...`). Diese werden als Strings durchgereicht.
+
+2. **Generator**: Falls gewuenscht, Python + Jinja2-Templates als `bin/generate_scl.py` im Repository.
+
+3. **JamArea-Kapazitaeten**: Koennten vollstaendig in die JSON aufgenommen werden, um auch die JamArea-DBs zu generieren.
+
+4. **Topologie-Verbindungen**: Die JSON beschreibt aktuell jedes Element isoliert. Optional koennte ein `connections`-Abschnitt die Verkettung (TRO100 -> JamArea0101 -> TRO101_IN -> Buffer -> TRO101 -> JamArea0102 -> ...) explizit machen.
@@ -0,0 +1,240 @@
+# SCL-Bausteinanalyse: Standardisierungspotenzial
+**Projekt:** HundM_Fortna
+**Datum:** 2026-06-23
+**Analysierte Konfigurationen:** UH01, UH02, UH03, UH04, UH05
+**Gesamt SCL-Dateien:** ~224 Baustein-Deklarationen gefunden
+
+---
+
+## Methodik
+
+- **Eingeschlossen:** Alle `.scl`-Dateien in projektspezifischen Verzeichnissen
+- **Ausgeschlossen (bereits bibliothekarisiert):**
+  - `*/1_BaseSystemLib/**` (UH01, UH04, UH05)
+  - `*/2_ILSLib/**` (UH01, UH04, UH05)
+  - `*/BaseSystemLib/**` (UH02, UH03)
+  - `*/ILSLib/**` (UH02, UH03)
+  - `LGF_DTLtoString_ISO` (Siemens LGF-Standardbibliothek)
+- **Kriterium:** Baustein erscheint identisch (gleicher Name) in mehreren Konfigurationen → Duplikationspflege notwendig
+
+---
+
+## Priorität 1 — In ALLEN 5 Konfigurationen vorhanden
+
+> Diese 22 Bausteine werden in jedem SPS-Projekt kopiert und separat gepflegt.
+> **Empfehlung:** Sofort in eine gemeinsame Projektbibliothek auslagern.
+
+| Baustein | Typ | Kategorie | Pfad |
+|---|---|---|---|
+| `FB_CallSensors` | FB | Sensoren | `050_Sensors/` |
+| `FB_PreMain` | FB | Programmstruktur | `075_PreMain/` |
+| `FB_Main` | FB | Programmstruktur | `100_Main/` |
+| `FC_CARR_GLOB_CORRECTION` | FC | MFR | `200_MFR/` |
+| `FC_Direction` | FC | MFR | `200_MFR/` |
+| `FC_Int2String` | FC (→ String) | Hilfsfunktionen | `400_BasicFunctions/FC/` |
+| `FC_Jam` | FC | Stau | `400_BasicFunctions/FC/` ¹ |
+| `FC_StorageLines` | FC | Puffer | `400_BasicFunctions/FC/` ² |
+| `FC_Call_Jams` | FC | Stau | `700_Jams/` |
+| `FB_CommunicationWCSBL` | FB | Kommunikation | `900_Communications/` ³ |
+| `FB_FortnaTele_Placeholder` | FB | Kommunikation | `900_Communications/` ⁴ |
+| `FB_CommunicationLogger` | FB | Kommunikation | `900_Communications/TCP-Logger/` |
+| `FB_Visu` | FB | Visualisierung | `970_Visu/` |
+| `FB_Visu_Jam` | FB | Visualisierung | `970_Visu/` |
+| `FB_Visu_Jams` | FB | Visualisierung | `970_Visu/` |
+| `FC_CarrierManipulator` | FC | Visualisierung | `970_Visu/` |
+| `FC_BARCODE_SEARCH` | FC | Barcode | `Programmbausteine/` (Root) |
+| `FC_GET_PROFINET_DEVICE_STATES` | FC | PROFINET | `PROFINET/` |
+| `Programming error` | OB | Fehlerbehandlung | `Programmbausteine/` (Root) |
+| `FB-OPC_UA_System-Stat` | FB | SCADA | `SCADA/` |
+| `FB_PerfTest` | FB | Performance | `_PerformanceMeasurement_/` |
+| `FC_S7` | FC | IBN/Test | `_IBN/` |
+
+**Anmerkungen:**
+- ¹ UH03: Datei liegt in `700_Jams/FC_Jam.scl` statt `400_BasicFunctions/FC/`
+- ² UH03: Datei liegt in `800_Storage/FC_StorageLines.scl` statt `400_BasicFunctions/FC/`
+- ³ UH03/UH04/UH05: Unterordner `Fortna-WES-WCS/`
+- ⁴ UH04/UH05: Unterordner `Fortna-WES-WCS/Misc/`
+
+---
+
+## Priorität 2 — In 4 von 5 Konfigurationen vorhanden
+
+| Baustein | Typ | Vorhanden in | Fehlt in | Bemerkung |
+|---|---|---|---|---|
+| `FB_EventLog_StepChange` | FB | UH02, UH03, UH04, UH05 | UH01 | Neu, fehlt noch in UH01 |
+| `FB_PriorityLogic` | FB | UH01, UH03, UH04, UH05 | UH02 | UH02 hat `FB_PriorityManagement` (abweichende Logik) |
+| `FC_Get_LaneStatus` | FC (→ String) | UH01, UH03, UH04, UH05 | UH02 | UH02 verwendet andere Lane-Logik |
+
+---
+
+## Priorität 3 — In 3 Konfigurationen vorhanden
+
+| Baustein | Typ | Vorhanden in | Bemerkung |
+|---|---|---|---|
+| `FB_Visu_JamStorage` | FB | UH01, UH02, UH03 | UH04/UH05 benötigen kein Jam-Puffer-Visu? |
+
+---
+
+## Priorität 4 — In 2 Konfigurationen vorhanden
+
+### 4a) AI/Storage-Gruppe (UH02 + UH03)
+
+Diese Gruppe enthält die Lagerungs- und Umstapelintelligenz. Beide Konfigurationen pflegen identische Kopien.
+
+| Baustein | Typ |
+|---|---|
+| `FB_LineEmptyAnalyze` | FB |
+| `FB_LineLvlAnalyze` | FB |
+| `FB_RearrangeSequencer` | FB |
+| `FB_RearrangeStartCoordination` | FB |
+| `FB_StockRemovalBLKModul` | FB |
+| `FB_StockRemovalSequencerUDT` | FB |
+| `FB_StorageManagement` | FB |
+| `FB_StorageManagementCall` | FB |
+| `FB_UpdateMessage` | FB |
+
+> **Hinweis:** UH02 hat zusätzliche Varianten `_New`, `_New_EY`, `Lvl1` — diese sollten konsolidiert werden (siehe Sonderanalyse unten).
+
+### 4b) CPU-CPU-Exchange (UH02 + UH03)
+
+| Baustein | Typ | Pfad |
+|---|---|---|
+| `FB_I-Device_ReceiveCarrier` | FB | `_CPU-CPU-Exchange/` |
+| `FB_I-Device_SendCarrier` | FB | `_CPU-CPU-Exchange/` |
+
+### 4c) Visu-Erweiterungen (UH02 + UH03)
+
+| Baustein | Typ |
+|---|---|
+| `FB_Visu_AuslagernAI` | FB |
+| `FB_Visu_AuslagernList` | FB |
+| `FB_Visu_ListPinband` | FB |
+
+### 4d) Kommunikation (paarweise)
+
+| Baustein | Typ | Vorhanden in |
+|---|---|---|
+| `FB_CommunicationWES_ASRS` | FB | UH02 + UH03 |
+| `FC_Call_StorageLines` | FC | UH02 + UH03 |
+| `FB_CommunicationWES_DeviceHub` | FB | UH04 + UH05 |
+
+### 4e) Längenmessung (UH01 + UH05)
+
+| Baustein | Typ | Pfad |
+|---|---|---|
+| `FB_Längenmessung` | FB | `Längenmessung/` |
+| `FB_LaengenmessungAI` | FB | `970_Visu/` |
+
+### 4f) String-Konvertierung (UH01 + UH04)
+
+| Baustein | Typ | Rückgabetyp |
+|---|---|---|
+| `FC_usint2String` | FC | String |
+| `FC_Uint2TroString` | FC | String |
+
+> **Zusatzempfehlung:** Zusammen mit `FC_Int2String` (5x vorhanden) prüfen, ob alle drei durch Siemens-Standardfunktionen (`INT_TO_STRING`, `USINT_TO_STRING`) ersetzt werden können. Falls eigene Formatierung nötig: zu einer parametrierbaren FC zusammenfassen.
+
+### 4g) AMR/F2H-Verwandtschaft (UH04 + UH05)
+
+| Baustein | Typ | Vorhanden in |
+|---|---|---|
+| `FB_ScanMonitor` | FB | UH04 + UH05 |
+| `FB_TROHandshakeAMR` | FB | UH04 + UH05 |
+
+### 4h) Test-Bausteine (UH02 + UH03)
+
+| Baustein | Typ | Pfad |
+|---|---|---|
+| `FB_Test_RotierenMT` | FB | `_IBN/` |
+
+---
+
+## Sonderanalyse: Versionschaos — StockRemoval (UH02)
+
+In UH02 existieren 4 Varianten desselben Kernbausteins nebeneinander:
+
+| Baustein | Pfad | Status |
+|---|---|---|
+| `FB_StockRemovalBLKModul` | `200_MFR/_AutomatedIntelligence/` | Original |
+| `FB_StockRemovalBLKModul_New` | `200_MFR/_AutomatedIntelligence/` | Neuversion |
+| `FB_StockRemovalBLKModul_New_EY` | `200_MFR/_AutomatedIntelligence/Embi/` | Sonderabzweig |
+| `Fb_StockRemovalManagementLvl1` | `200_MFR/_AutomatedIntelligence/` | Lvl1-Erweiterung |
+
+**UH03** hat daneben noch:
+- `FB_StockRemovalManagementLvl2`
+- `FB_StockRemovalSequencer`
+- `FB_StorageManagement_Rework`
+- `FB_StorageTaskScheduler`
+
+**Empfehlung:** Auf eine versionierte Hauptvariante reduzieren. Unterschiede als konfigurierbare Parameter lösen. `old/`-Verzeichnisse aufräumen.
+
+---
+
+## Sonderanalyse: "old/"-Verzeichnisse (technische Schulden)
+
+Folgende Bausteine liegen in `old/`-Unterordnern und sollten entfernt werden:
+
+| Baustein | Konfiguration | Pfad |
+|---|---|---|
+| `FB_AMR_Management` | UH04 | `200_MFR/_AutomatedIntelligence/old/` |
+| `FB_F2H_Management` | UH05 | `200_MFR/_AutomatedIntelligence/old/` |
+
+---
+
+## Nicht standardisierbar (anlagenspezifisch)
+
+Diese Bausteine sind inhärent projektspezifisch und sollten **nicht** zusammengelegt werden:
+
+| Baustein | Konfiguration | Begründung |
+|---|---|---|
+| `FB_PriorityManagement` | UH02 | Abweichende Priorisierungslogik vs. `FB_PriorityLogic` |
+| `FB_OffsetCorrection` | UH02 | Anlagenspezifische Korrektur |
+| `FC_ClearJam`, `FC_PutToHj` | UH01 | Spezifische MFR-Logik UH01 |
+| `FB_EmptyCarrBuffer`, `FB_Pin_EmptyBuffer` | UH01 | Pin-Puffer spezifisch UH01 |
+| `FB_SSCCAI` | UH01 | SSCC-Scan spezifisch |
+| `ReadServerDiagnostics` | UH01 | OPC-UA Diagnose |
+| `ReadSessionDiagnostics` | UH01 | OPC-UA Diagnose |
+| `CheckForTimeOut` | UH01 | OPC-UA Session-Timeout |
+| `LCom_Example` (OB) | UH01 | Beispiel/IBN |
+| `TestBaustein`, `FB_TestMain` | UH01 | IBN/Test |
+| `FB_BoomWorkStation` | UH01 | Ladeschleife spezifisch |
+| `FB_ButtonAck` | UH01 | Ladeschleife spezifisch |
+| `FB_DistanceFoot` | UH01 | Ladeschleife spezifisch |
+| `FB_LoadingBoom_INBOUND` | UH01 | Ladeschleife spezifisch |
+| `FB_MotorSimple_INBOUND` | UH01 | Ladeschleife spezifisch |
+| `FB_StopperSimple` / `FB_StopperSpecial` | UH01 | Ladeschleife — könnten aber zusammengefasst werden |
+| `FB_Tilt_TEST` | UH01 | Test |
+| `FB_LV1BlockStorageManagement` | UH02 | Spezifisch UH02 |
+| `FB_Lvl1AdditionalRouting` | UH02 | Spezifisch UH02 |
+| `Fb_StockRemovalManagementLvl1` | UH02 | Spezifisch UH02 |
+| `FB_StockRemovalManagementLvl2` | UH03 | Spezifisch UH03 |
+| `FB_StockRemovalSequencer` | UH03 | Spezifisch UH03 |
+| `FB_StorageManagement_Rework` | UH03 | Rework-Branch |
+| `FB_StorageTaskScheduler` | UH03 | Spezifisch UH03 |
+| `FB_AMR_Management_V2` | UH04 | AMR-Verwaltung UH04 |
+| `FB_CallAMRManagement` | UH04 | AMR-Aufruflogik UH04 |
+| `FB_F2H_Management_Rework` | UH05 | F2H Rework-Branch |
+| `FB_CallF2HManagement` | UH05 | F2H-Aufruflogik UH05 |
+| `FC_GetStationIndex` | UH05 | Stationsindex UH05 |
+| `FB_PhasenTest` | UH02 | Phasenüberwachungs-Test |
+| `FB_Test_RotierenMT` | UH02, UH03 | IBN-Test |
+
+---
+
+## Zusammenfassung: Standardisierungspotenzial
+
+| Priorität | Anzahl Bausteine | Konfigurationsbreite | Aufwand |
+|---|---|---|---|
+| **P1** — Alle 5 UH | 22 | 5x | Hoch, aber höchster Nutzen |
+| **P2** — 4 von 5 UH | 3 | 4x | Mittel |
+| **P3** — 3 von 5 UH | 1 | 3x | Niedrig |
+| **P4** — 2 von 5 UH | 23 | 2x | Nach Gruppen priorisieren |
+| **Gesamt** | **49** | — | — |
+
+### Top-5 Quick Wins
+
+1. **`FC_GET_PROFINET_DEVICE_STATES`** — Reine Diagnose-FC, kein anlagenspezifischer Inhalt. Sofort in BaseSystemLib.
+2. **`FB-OPC_UA_System-Stat`** — OPC-UA-Standard-Handling, identisch in allen 5 UH. Sofort in BaseSystemLib.
+3. **`Programming error` (OB)** — Standard-Fehlerbehandlungs-OB, keine Anlagenlogik.
+4. **`FC_Int2String` / `FC_usint2String` / `FC_Uint2TroString`** — String-Konvertierungen; prüfen ob `INT_TO_STRING` (STEP 7) ausreicht, sonst eine gemeinsame FC.
+5. **`FB_CommunicationLogger`** — TCP-Logger-Logik ohne anlagenspezifische Abhängigkeiten, in allen 5 UH identisch.